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Honda FourTrax Foreman TRX520FM1 2020 User Manual

Honda FourTrax Foreman TRX520FM1 2020
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20202020
OWNER’S MANUALOWNER’S MANUAL
TRX520FM1 4x4TRX520FM1 4x4
TRX520FM2 4x4 with Power SteeringTRX520FM2 4x4 with Power Steering
FOURTRAX FOREMANFOURTRAX FOREMAN
20202020
Read this manual carefully,
it contains important safety information.
Minimum recommended operator age: 16
Models sold in and used in California:
The removal or modification of evaporative
emission-related parts on this OHRV is illegal. Violators
may be subject to civil and/or criminal penalties as
provided under California and federal law.
Part Number

Table of Contents

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Honda FourTrax Foreman TRX520FM1 2020 Specifications

General IconGeneral
BrandHonda
ModelFourTrax Foreman TRX520FM1 2020
CategoryOffroad Vehicle
LanguageEnglish

Summary

A Few Words About Safety

Safety Labels

Information on safety labels located on the ATV.

Safety Messages

Explanation of safety messages using signal words like DANGER, WARNING, CAUTION.

ATV Safety

Important Safety Information

Key safety recommendations and guidelines for operating the ATV.

Safety Labels

Details and location of various safety labels on the ATV.

Instruments & Controls

Operation Component Locations

Diagrams showing the location of various ATV controls and instruments.

Indicators & Displays

Explanation of the ATV's dashboard indicators and display functions.

Controls & Features

Ignition Switch

Description of the ignition switch function for starting and stopping the engine.

4WD Switch

How to use the 4WD switch to select between 2WD and 4WD modes.

Front Differential Lock and Speed Limiter Override

Explanation of the front differential lock and speed limiter override features.

Parking Brake/Reverse Lever (P/R Lever)

How to use the P/R lever for parking brake and reverse gear.

Accessory Socket

Information on the accessory socket and its usage for powering devices.

EPS (Electric Power Steering) (TRX520FM2)

Explanation of the electronically controlled electric power steering system.

Before Riding

Are You Ready to Ride?

Guidance on evaluating personal and ATV readiness before riding.

Protective Apparel

Recommendations for appropriate riding gear and protective clothing.

Rider Training

Importance and sources for ATV operator training and skill development.

Age Recommendation

Minimum recommended operator age and safety warnings for underage riders.

No Passengers

Information that the ATV is designed for one rider only.

Is Your ATV Ready to Ride?

Guidance on pre-ride inspections for ATV safety and function.

Pre-ride Inspection

Detailed checklist of items to inspect before operating the ATV.

Load Limits & Guidelines

Loading

General information and warnings about loading cargo and passengers onto the ATV.

Load Limits

Specific weight capacities for the ATV's rider, cargo, and towing.

Loading Guidelines

Best practices for safely loading cargo and towing trailers.

Accessories & Modifications

Accessories

Recommendations for selecting and installing accessories.

Modifications

Advice against unauthorized modifications and their potential risks.

Basic Operation & Riding

Safe Riding Precautions

Essential safety rules and precautions for operating the ATV.

Off-road Use Only

Emphasis that the ATV is designed for off-road use only.

Keep Hands and Feet on Controls

Importance of maintaining proper hand and foot placement for balance and control.

Control Speed

Guidance on selecting appropriate speeds based on conditions and experience.

Use Care on Unfamiliar or Rough Terrain

Tips for safely navigating challenging or unknown terrain.

Do Not Perform Stunts

Warning against performing stunts like wheelies or jumps.

Starting & Stopping the Engine

Preparation

Steps to prepare the ATV before starting the engine.

Starting Procedure

Detailed steps for starting the ATV's engine.

Flooded Engine

Procedure for clearing a flooded engine.

Bank Angle Sensor Ignition Cut-off System

Explanation of the system that stops the engine if the ATV overturns.

How to Stop the Engine

Instructions for normal and emergency engine shutdown procedures.

Using the Recoil Starter (Canada only)

Instructions for using the recoil starter when the battery is low.

Shifting Gears

UPSHIFTING SEQUENCE

Diagram and explanation of the sequence for shifting to higher gears.

DOWNSHIFTING SEQUENCE

Diagram and explanation of the sequence for shifting to lower gears.

Braking

Hydraulic Disc Front Brake

Information on the front hydraulic disc brakes, including pad wear.

Mechanical Drum Rear Brake

Information on the rear mechanical drum brake, including shoe wear.

Brake Fluid Recommendation

Recommended type of brake fluid for the ATV.

Riding Your ATV

Making Turns

Proper techniques for turning the ATV safely on various terrains.

Skidding or Sliding

How to handle and avoid skidding or sliding during turns.

Riding Up Hills

Techniques and precautions for safely climbing hills.

Stalling the ATV and/or Rolling Backwards

What to do if the ATV stalls or rolls backward while climbing a hill.

Riding Down Hills

Techniques for safely descending hills, including body positioning.

Crossing or Turning on Hills or Slopes

How to safely cross or turn on hills and slopes.

Riding Over Obstacles

Guidance on safely navigating over obstacles like bumps and potholes.

Riding Through Water

Precautions and procedures for riding the ATV through water.

Parking

Parking on a Steep Incline or a Loose or Slippery Surface

Special procedures for parking the ATV on inclines or slippery surfaces.

Maintenance Safety

Important Safety Precautions

Specific safety measures to take before and during maintenance.

Maintenance Schedule

Summary of Maintenance Schedule Notes & Procedures

Notes and procedures related to the maintenance schedule.

Servicing Your Honda

Before You Service Your Honda

General information and safety precautions before performing maintenance.

The Importance of Maintenance

Explanation of why regular maintenance is crucial for ATV performance and longevity.

Maintenance Record

Tips

Preparing for a Ride

Advice on planning and preparing for an off-road ATV ride.

What to Take to the Riding Area

List of essential tools and supplies to bring for ATV riding.

What to Take on the Trail

Guidance on what supplies to carry on the trail based on ride conditions.

Transporting Your Honda

Recommendations for safely transporting the ATV.

Storing Your Honda

General advice on storing the ATV for extended periods.

Preparation for Storage

Detailed steps for preparing the ATV for storage to prevent deterioration.

Removal from Storage

Steps to take when removing the ATV from storage and preparing it for use.

You & the Environment

Tips for being an environmentally responsible ATV owner.

Taking Care of the Unexpected

General Guidelines

Practical advice for dealing with common problems encountered while riding.

If Your Engine Quits or Won’t Start

Troubleshooting steps for engine starting or performance issues.

If You Have a Flat Tire

How to handle a flat tire, including temporary and permanent repair.

If the High Coolant Temperature Indicator Lights

Troubleshooting steps for high coolant temperature warnings.

If a Fuse Blows

How to check and replace blown fuses on the ATV.

If You Crash

Post-crash safety checks and procedures for inspecting the ATV.

If You Lose Your Key

Steps to take if the ATV key is lost.

If the Battery Is Low (or Dead)

Troubleshooting for a low or dead battery and starting procedures.

If a Component Fails

Guidance on dealing with failures of critical ATV components.

Technical Information

Vehicle Identification

Information on VIN and engine serial numbers for identification.

Specifications

Key dimensions, capacities, and technical specifications of the ATV.

Break-in Guidelines

Recommendations for the initial operating period to ensure ATV reliability.

Emission Control Systems

Information on exhaust emission requirements and control systems.

Oxygenated Fuels

Information on oxygenated fuels, their use, and limitations.

Consumer Information

Authorized Manuals

List of available manuals and how to order them.

Warranty Coverage

Details on the ATV's warranty coverage, terms, and conditions.

Warranty Service

Information on obtaining warranty service and handling issues with dealers.

Contacting Honda

Contact information and procedures for inquiries and feedback.

Your Honda Dealer

Information on dealer services, parts, and sales support.

Quick Reference

How To Avoid Costly Repairs

Tips for preventing common and expensive ATV repair issues.

Scheduled Maintenance

Summary of initial and regular maintenance intervals.

Pre-ride Inspection

Checklist of items for pre-ride inspection.

Fuel/Capacity

Summary of fuel type, octane, capacity, and reserve.

Engine Oil/Capacity

Summary of engine oil recommendations and capacities.

Tires

Summary of tire sizes and recommended pressures.

Spark Plugs

Summary of recommended spark plug type.

Coolant

Summary of coolant type and mixture.

Fuses

Summary of fuse types and ratings.

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