EasyManua.ls Logo

Honda GX120UT2 User Manual

Honda GX120UT2
218 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
GXPP\KHDGGXPP\KHDG
+RZWRXVHWKLVPDQXDO
+RZWRXVHWKLVPDQXDO
$)HZ:RUGV$ERXW6DIHW\
6HUYLFH,QIRUPDWLRQ
7KHVHUYLFHDQGUHSDLULQIRUPDWLRQFRQWDLQHGLQWKLVPDQXDOLVLQWHQGHGIRUXVHE\TXDOLILHGSURIHVVLRQDOWHFKQLFLDQV$WWHPSWLQJ
VHUYLFHRUUHSDLUVZLWKRXWWKHSURSHUWUDLQLQJWRROVDQGHTXLSPHQWFRXOGFDXVHLQMXU\WR\RXDQGRURWKHUV,WFRXOGDOVRGDPDJH
WKLV+RQGDSURGXFWRUFUHDWHDQXQVDIHFRQGLWLRQ
7KLVPDQXDOGHVFULEHVWKHSURSHUPHWKRGVDQGSURFHGXUHVIRUSHUIRUPLQJVHUYLFHPDLQWHQDQFHDQGUHSDLUV6RPHSURFHGXUHV
UHTXLUH WKH XVH VSHFLDO WRROV $Q\ SHUVRQ ZKR LQWHQGV WR XVH D UHSODFHPHQW SDUW VHUYLFH SURFHGXUH RU D WRRO WKDW LV QRW
UHFRPPHQGHGE\+RQGDPXVWGHWHUPLQHWKHULVNVWRWKHLUSHUVRQDOVDIHW\DQGWKHVDIHRSHUDWLRQRIWKLVSURGXFW
,I\RXQHHGWRUHSODFHDSDUWXVH+RQGD*HQXLQHSDUWVZLWKWKHFRUUHFWSDUWQXPEHURUDQHTXLYDOHQWSDUW:HVWURQJO\UHFRPPHQG
WKDW\RXGRQRWXVHUHSODFHPHQWSDUWVRILQIHULRUTXDOLW\
)RU<RXU&XVWRPHU¶V6DIHW\
3URSHUVHUYLFHDQGPDLQWHQDQFHDUHHVVHQWLDOWRWKHFXVWRPHU¶VVDIHW\DQGWKHUHOLDELOLW\RIWKLVSURGXFW$Q\HUURURURYHUVLJKW
ZKLOHVHUYLFLQJWKLVSURGXFWFDQUHVXOWLQIDXOW\RSHUDWLRQGDPDJHWRWKHSURGXFWRULQMXU\WRRWKHUV
)RU<RXU6DIHW\
%HFDXVHWKLVPDQXDOLVLQWHQGHGIRUWKHSURIHVVLRQDOVHUYLFHWHFKQLFLDQZHGRQRWSURYLGHZDUQLQJVDERXWPDQ\EDVLFVKRSVDIHW\
SUDFWLFHVHJ+RWSDUWVZHDUJORYHV,I\RXKDYHQRWUHFHLYHGVKRSVDIHW\WUDLQLQJRUGRQRWIHHOFRQILGHQWDERXW\RXUNQRZOHGJH
RIVDIHVHUYLFLQJSUDFWLFHVZHUHFRPPHQGWKDW\RXGRQRWDWWHPSWWRSHUIRUPWKHSURFHGXUHVGHVFULEHGLQWKLVPDQXDO
6RPH RI WKH PRVW LPSRUWDQW JHQHUDO VHUYLFH VDIHW\ SUHFDXWLRQV DUH JLYHQ EHORZ +RZHYHU ZH FDQQRW ZDUQ \RX RI HYHU\
FRQFHLYDEOHKD]DUG WKDWFDQDULVH LQSHUIRUPLQJVHUYLFH DQGUHSDLUSURFHGXUHV2QO\\RXFDQGHFLGHZKHWKHURUQRW \RXVKRXOG
SHUIRUPDJLYHQWDVN
,PSRUWDQW6DIHW\3UHFDXWLRQV
0DNHVXUH\RXKDYHDFOHDUXQGHUVWDQGLQJRIDOOEDVLFVKRSVDIHW\SUDFWLFHVDQGWKDW\RXDUHZHDULQJDSSURSULDWHFORWKLQJDQG
XVLQJVDIHW\HTXLSPHQW:KHQSHUIRUPLQJDQ\VHUYLFHWDVNEHHVSHFLDOO\FDUHIXORIWKHIROORZLQJ
 5HDGDOORIWKHLQVWUXFWLRQVEHIRUH\RXEHJLQDQGPDNHVXUH\RXKDYHWKHWRROVWKHUHSODFHPHQWRUUHSDLUSDUWVDQGWKHVNLOOV
UHTXLUHGWRSHUIRUPWKHWDVNVVDIHO\DQGFRPSOHWHO\
 3URWHFW\RXUH\HVE\ XVLQJ SURSHU VDIHW\JODVVHVJRJJOHVRUIDFHVKLHOGV DQ\WLPH \RXKDPPHUGULOOJULQGRUZRUNDURXQG
SUHVVXUL]HGDLUSUHVVXUL]HGOLTXLGVVSULQJVRURWKHUVWRUHGHQHUJ\FRPSRQHQWV,IWKHUHLVDQ\GRXEWSXWRQH\HSURWHFWLRQ
 8VHRWKHUSURWHFWLYHZHDUZKHQQHFHVVDU\IRUH[DPSOHJORYHVRUVDIHW\VKRHV+DQGOLQJKRWRUVKDUSSDUWVFDQFDXVHVHYHUH
EXUQVRUFXWV%HIRUH\RXJUDEVRPHWKLQJWKDWORRNVOLNHLWFDQKXUW\RXVWRSDQGSXWRQJORYHV
 3URWHFW\RXUVHOIDQGRWKHUVZKHQHYHU\RXKDYHHTXLSPHQWKRLVWHGLQWKHDLU$Q\WLPH\RXOLIWWKLVSURGXFWZLWKDKRLVWPDNHVXUH
WKDWWKHKRLVWKRRNLVVHFXUHO\DWWDFKHGWRWKHSURGXFW
0DNHVXUHWKHHQJLQHLVRIIEHIRUH\RXEHJLQDQ\VHUYLFLQJSURFHGXUHVXQOHVVWKHLQVWUXFWLRQWHOOV\RXWRGRRWKHUZLVH7KLVZLOO
KHOSHOLPLQDWHVHYHUDOSRWHQWLDOKD]DUGV
 &DUERQPRQR[LGHSRLVRQLQJIURPHQJLQHH[KDXVW%HVXUHWKHUHLVDGHTXDWHYHQWLODWLRQZKHQHYHU\RXUXQWKHHQJLQH
 %XUQVIURPKRWSDUWV/HWWKHHQJLQHDQGH[KDXVWV\VWHPFRROEHIRUHZRUNLQJLQWKRVHDUHDV
 ,QMXU\IURPPRYLQJSDUWV,IWKHLQVWUXFWLRQWHOOV\RXWRUXQWKHHQJLQHEHVXUH\RXUKDQGVILQJHUVDQGFORWKLQJDUHRXWRIWKH
ZD\
*DVROLQHYDSRUVDQGK\GURJHQJDVVHVIURPEDWWHULHVDUHH[SORVLYH7RUHGXFHWKHSRVVLELOLW\RIDILUHRUH[SORVLRQEHFDUHIXOZKHQ
ZRUNLQJDURXQGJDVROLQHRUEDWWHULHV
 8VHRQO\DQRQIODPPDEOHVROYHQWQRWJDVROLQHWRFOHDQSDUWV
 1HYHUVWRUHJDVROLQHLQDQRSHQFRQWDLQHU
 .HHSDOOFLJDUHWWHVVSDUNVDQGIODPHVDZD\IURPWKHEDWWHU\DQGDOOIXHOUHODWHGSDUWV
,PSURSHUVHUYLFHRUUHSDLUVFDQFUHDWHDQXQVDIH
FRQGLWLRQWKDWFDQFDXVH\RXUFXVWRPHURURWKHUVWR
EHVHULRXVO\KXUWRUNLOOHG
)ROORZWKHSURFHGXUHVDQGSUHFDXWLRQVLQWKLV
PDQXDODQGRWKHUVHUYLFHPDWHULDOVFDUHIXOO\
)DLOXUHWRSURSHUO\IROORZLQVWUXFWLRQVDQG
SUHFDXWLRQVFDQFDXVH\RXWREHVHULRXVO\KXUWRU
NLOOHG
)ROORZWKHSURFHGXUHVDQGSUHFDXWLRQVLQWKLV
PDQXDOFDUHIXOO\
J[BBBXWBUWBW
Question and Answer IconNeed help?

Do you have a question about the Honda GX120UT2 and is the answer not in the manual?

Honda GX120UT2 Specifications

General IconGeneral
Displacement118 cc
Compression Ratio8.5:1
Fuel SystemCarburetor
Ignition SystemTransistorized magneto ignition
Starting SystemRecoil starter
Engine Type4-stroke, single-cylinder, air-cooled, OHV
Net Power Output2.6 kW (3.5 HP) at 3600 RPM
Net Torque6.0 Nm at 2500 RPM
Oil Capacity0.6 L
Bore x Stroke60 mm x 42 mm

Summary

Specifications

P.T.O. Type Variation

Details variations across different P.T.O. types for engine models.

Dimensions and Weights

Provides detailed dimensional and weight specifications for engine models.

Engine Specifications

Lists key engine parameters like displacement, bore, stroke, and power.

Performance Curves

Graphical representation of engine torque and power output vs. speed.

Dimensional Drawings

Visual representations of engine dimensions for various models and types.

Service Information

Maintenance Standards

Specifies maintenance standards and service limits for engine parts.

Torque Values

Lists torque specifications for various fasteners and components.

Lubrication and Seal Points

Details lubrication points and recommended lubricants for engine parts.

Tools for Service

Lists special and commercially available tools required for maintenance.

Harness and Tube Routing

Illustrates the correct routing for engine harnesses and tubes.

Maintenance

Maintenance Schedule

Outlines regular service intervals and checks for engine components.

Engine Oil Level Check/Change

Procedures for checking and changing the engine oil level.

Air Cleaner Check/Cleaning/Replacement

Instructions for inspecting, cleaning, and replacing the air cleaner element.

Spark Plug Check/Adjustment

Guidance on inspecting and adjusting the spark plug gap.

Valve Clearance Check/Adjustment

Steps for checking and adjusting the valve clearance for optimal performance.

Troubleshooting

Before Troubleshooting

Preliminary checks and advice before starting troubleshooting.

Troubleshooting Engine Does Not Crank

Diagnostic flow chart for engine not cranking issues.

Troubleshooting Engine Speed Does Not Increase or Stabilize

Flowchart for diagnosing issues with engine speed regulation.

Cover

Fan Cover Removal/Installation

Steps for removing and installing the engine fan cover.

Fuel System

Fuel Tank Removal/Installation

Instructions for safely removing and installing the fuel tank.

Air Cleaner Removal/Installation

Steps for removing and installing different types of air cleaner assemblies.

Carburetor Removal/Installation

Procedures for removing and installing the engine carburetor.

Carburetor Body Cleaning

Instructions for cleaning the internal passages of the carburetor body.

Governor System

Governor Mechanism

Explanation of the governor system components and their functions.

Governor Arm/Control Base Assembly Removal/Installation

Instructions for removing and installing the governor arm and control base assembly.

Governor Adjustment

Steps for adjusting the governor system for proper engine speed control.

Maximum Speed Adjustment

Procedure for setting the engine's maximum operating speed.

Charging System

System Diagram

Electrical schematic showing the charging system components and connections.

Charging System Troubleshooting

Guides for diagnosing and resolving common charging system faults.

Cooling Fan/Flywheel Removal/Installation

Steps for safely removing and installing the cooling fan and flywheel.

Ignition System

System Diagram

Electrical diagram illustrating the ignition system components and wiring.

Ignition System Troubleshooting

Steps for troubleshooting ignition system issues, especially spark plug problems.

Ignition Coil Removal/Installation

Instructions for removing and installing the ignition coil.

Spark Plug Cap Inspection

Guidance on inspecting the spark plug cap for proper resistance and condition.

Starting System

System Diagram

Schematic of the electric starting system components and their connections.

Recoil Starter Assembly Disassembly/Assembly

Detailed steps for disassembling and reassembling the recoil starter.

Starter Motor Removal/Installation

Procedures for removing and installing the starter motor.

Starter Motor Inspection

Steps for inspecting the starter motor brushes and armature.

Other Electrical

Component Location

Identifies the location of key electrical components on the engine.

Control Box Removal/Installation

Instructions for removing and installing the engine control box.

Combination Switch Inspection

Checks for continuity of the combination switch in different positions.

Circuit Protector Inspection

Procedure for checking the circuit protector's continuity in ON/OFF states.

Muffler

Muffler Removal/Installation

Steps for removing and installing the engine muffler for various types.

Cylinder Head

Cylinder Head Removal/Installation

Detailed steps for removing and reinstalling the cylinder head assembly.

Cylinder Head/Valves Inspection

Procedures for inspecting cylinder head warpage and valve seating.

Valve Guide Replacement

Instructions for replacing worn or damaged valve guides.

Crankcase

Crankcase Cover Removal/Installation

Steps for removing and installing the crankcase cover.

Crankshaft/Piston Removal/Installation

Procedures for removing and installing the crankshaft and piston assembly.

Piston Assembly Disassembly/Assembly

Detailed steps for disassembling and reassembling the piston assembly.

Reduction Unit

Reduction Unit Disassembly/Assembly

Steps for disassembling and assembling the reduction unit.

Reduction Unit Inspection

Procedures for inspecting the reduction unit's internal components.

Wiring Diagrams

How to Read a Wiring Diagram & Related Information

Guidance on understanding wiring diagrams, connectors, and symbols.

1 A/3 A Charge Coil Type Wiring Diagram

Electrical schematic for the 1 A/3 A charge coil type system.

Related product manuals