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Honda GX390 User Manual

Honda GX390
64 pages
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K DIC157
31ZH9621 00X31-ZH9-6210
31ZH9621
00X31-ZH9-6210
o2003 Honda Motor Co., Ltd. -All Rights Reserved
Owner’s Manual
GX240
GX270
GX340
GX390
NK
2eY150000.2003.10
Printed in Japan

Table of Contents

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Honda GX390 Specifications

General IconGeneral
Displacement389 cm³
Bore x Stroke88 mm x 64 mm
Compression Ratio8.2:1
PTO Shaft RotationCounterclockwise (from PTO shaft side)
Ignition SystemTransistorized magneto ignition
Oil Capacity1.1 L (1.2 US qt)
Fuel SystemCarburetor
Engine TypeAir-cooled 4-stroke OHV
Starting SystemRecoil starter or electric starter (optional)
Fuel Tank Capacity6.1 liters (1.61 US gal)

Summary

Introduction

A Few Words About Safety

Explains safety signal words and their meanings for user awareness.

Engine Safety

Important Safety Information

Covers essential safety precautions, common hazards, and owner responsibilities for safe engine use.

Controls & Features

Component & Control Locations

Identifies engine components and controls through visual diagrams for user orientation.

Controls

Details the function and operation of various engine controls like the fuel valve.

Engine Controls Operation

Explains the operation of engine switches, choke levers, throttle levers, and recoil starter grips.

Features

Describes specific engine features such as the Oil Alert® system and circuit breaker.

Before Operation

Is Your Engine Ready to Go?

Guides users through essential pre-operation checks to ensure the engine is safe and ready for use.

Operation

Safe Operating Precautions

Provides critical safety guidelines and warnings to follow before and during engine operation.

Starting the Engine

Step-by-step instructions for starting the engine, covering both cold and warm engine procedures.

Stopping the Engine

Details the correct procedures for safely stopping the engine in normal and emergency situations.

Setting Engine Speed

Explains how to adjust the throttle lever to achieve the desired engine speed.

Servicing Your Engine

The Importance of Maintenance

Emphasizes the necessity of regular maintenance for engine safety, efficiency, and longevity.

Maintenance Safety

Outlines crucial safety practices to follow during maintenance and repair activities.

Maintenance Schedule

Presents a detailed schedule of recommended maintenance tasks and their intervals.

Refueling

Provides instructions and safety precautions for refueling the engine with gasoline.

Fuel Recommendations

Specifies the recommended type of unleaded gasoline for optimal engine performance.

Engine Oil Level Check

Guides users on how to check the engine oil level to prevent damage.

Engine Oil Change

Explains the process of changing the engine oil, including proper disposal.

Engine Oil Recommendations

Advises on selecting the correct engine oil viscosity based on ambient temperature.

Transmission Oil Level Check

Details how to check the transmission oil level for specific engine models.

Transmission Oil Change

Provides instructions for changing the transmission oil in applicable engine types.

Air Filter Inspection

Explains how to inspect air filter elements and identify different types.

Air Cleaner Service

Covers service procedures for dual-filter-element air cleaner types.

Oil-Bath & Single-Filter-Element Types

Provides service instructions for oil-bath and single-filter air cleaner configurations.

Low Profile Types

Details the cleaning and maintenance procedures for low profile air cleaner elements.

Sediment Cup Cleaning

Instructions for cleaning the fuel sediment cup to ensure fuel system integrity.

Spark Plug Service

Guide to inspecting, gap adjustment, and replacement of spark plugs.

Idle Speed Adjustment

Step-by-step guide to adjusting the engine's idle speed for optimal performance.

Spark Arrester Service

Instructions for servicing the spark arrester, including cleaning and replacement.

Helpful Tips & Suggestions

Storing Your Engine

Procedures for preparing the engine for storage, including cleaning and fuel management.

Adding a Fuel Stabilizer to Extend Fuel Storage Life

How to use fuel stabilizers to prevent fuel deterioration during extended storage periods.

Draining the Fuel Tank and Carburetor

Steps for completely draining the fuel system for long-term storage.

Storage Precautions

Advice on selecting a suitable storage environment and protecting the engine from damage.

Removal From Storage

Guidance on preparing the engine for use after a period of storage.

Transporting

Instructions for safely transporting the engine, focusing on cooling and preventing leaks.

Taking Care of Unexpected Problems

Engine Will Not Start

Troubleshooting guide for an engine that fails to start, listing causes and solutions.

Fuse Replacement

Procedures for replacing a blown fuse in electric starter and charging circuits.

Technical & Consumer Information

Serial Number Location

Shows the location of the engine's serial and type number for identification.

Battery Connections for Electric Starter

Step-by-step guide for correctly connecting a 12-volt battery to the electric starter system.

Remote Control Linkage

Illustrates installation methods for remote throttle and choke control linkages.

Carburetor Modification for High Altitude Operation

Explains carburetor adjustments needed for optimal engine performance at high altitudes.

Oxygenated Fuels

Discusses the use of oxygenated fuels and potential impacts on engine performance and system integrity.

Emission Control System Information

Information regarding emission sources, regulations, and the prohibition of tampering.

Problems That May Affect Emissions

Lists engine symptoms that may indicate issues with the emission control system.

Air Index

Explains the Air Index label related to emission durability periods for engines.

Specifications

Provides detailed technical specifications for the GX240/GX270 and GX340/GX390 engine models.

GX240/GX270/GX340/GX390 Tuneup

Lists key tune-up specifications including spark plug gap and idle speed.

Wiring Diagrams

Presents electrical wiring diagrams for different engine configurations.

Honda Publications

Lists additional manuals and catalogs available from Honda for maintenance and parts.

Warranty Service Information

Information on how to obtain warranty service and contact customer support.

Quick Reference Information

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