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Honda GX390UT2 User Manual

Honda GX390UT2
329 pages
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How to use this manual
How to use this manual
A Few Words About Safety
SERVICE INFORMATION
The service and repair information contained in this manual is intended for use by qualified, professional technicians. Attempting
service or repairs without the proper training, tools, and equipment could cause injury to you and/or others. It could also damage
this Honda product or create an unsafe condition.
This manual describes the proper methods and procedures for performing service, maintenance, and repairs. Some procedures
require the use special tools. Any person who intends to use a replacement part, service procedure or a tool that is not
recommended by Honda, must determine the risks to their personal safety and the safe operation of this product.
If you need to replace a part, use Honda Genuine parts with the correct part number or an equivalent part. We strongly recommend
that you do not use replacement parts of inferior quality.
For Your Customer’s Safety
Proper service and maintenance are essential to the customer’s safety and the reliability of this product. Any error or oversight
while servicing this product can result in faulty operation, damage to the product, or injury to others.
For Your Safety
Because this manual is intended for the professional service technician, we do not provide warnings about many basic shop safety
practices (e.g., Hot parts-wear gloves). If you have not received shop safety training or do not feel confident about your knowledge
of safe servicing practice, we recommend that you do not attempt to perform the procedures described in this manual.
Some of the most important general service safety precautions are given below. However, we cannot warn you of every
conceivable hazard that can arise in performing service and repair procedures. Only you can decide whether or not you should
perform a given task.
Important Safety Precautions
Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and
using safety equipment. When performing any service task, be especially careful of the following:
Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skills
required to perform the tasks safely and completely.
Protect your eyes by using proper safety glasses, goggles, or face shields anytime you hammer, drill, grind, or work around
pressurized air, pressurized liquids, springs or other stored-energy components. If there is any doubt, put on eye protection.
Use other protective wear when necessary, for example gloves or safety shoes. Handling hot or sharp parts can cause severe
burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves.
Protect yourself and others whenever you have engine-power equipment up in the air. Anytime you lift this product with a hoist,
make sure that the hoist hook is securely attached to the product.
Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise. This will
help eliminate several potential hazards:
Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine.
Burns from hot parts. Let the engine and exhaust system cool before working in those areas.
Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers and clothing are out of the way.
Gasoline vapors and hydrogen gasses from battery are explosive. To reduce the possibility of a fire or explosion, be careful when
working around gasoline or batteries.
Use only a nonflammable solvent, not gasoline, to clean parts.
Never store gasoline in an open container.
Keep all cigarettes, sparks, and flames away from the battery and all fuel-related parts.
Improper service or repairs can create an un-
safe condition that can cause your customer or
others to be seriously hurt or killed.
Follow the procedures and precautions in this
manual and other service materials carefully.
Failure to properly follow instructions and pre-
cautions can cause you to be seriously hurt or
killed.
Follow the procedures and precautions in this
manual carefully.
gx240ut2_gx270ut2_gx340ut2_gx390ut2

Table of Contents

Other manuals for Honda GX390UT2

Questions and Answers:

Honda GX390UT2 Specifications

General IconGeneral
Displacement389 cc
Bore x Stroke88 mm x 64 mm
Compression Ratio8.5:1
Fuel SystemCarburetor
Oil Capacity1.1 L (1.2 US qt)
Starting SystemRecoil Starter
Ignition SystemTransistorized Magneto Ignition
Engine Type4-stroke, OHV, Single Cylinder
Net Torque25.5 Nm @ 2500 RPM
Fuel Tank Capacity6.1 L

Summary

Honda Engine Specifications

Serial Number Location

Locates the engine serial number, description code, and type stamped on the crankcase.

Engine Type Codes

Details model and type codes for various GX engine variations.

Engine Dimensions and Weights

Provides overall dimensions and dry/operating weights for GX engine models.

Engine Specifications

Lists detailed engine specifications including bore, stroke, power, and oil capacity.

Engine Performance Curves

Graphical representation of engine torque and power output versus engine speed.

Engine Dimensional Drawings

Illustrates overall engine dimensions without and with reduction units.

Honda Engine Service Information

Maintenance Standards

Defines standard and service limit measurements for engine components like pistons and valves.

Engine Torque Values

Lists specified torque values for various engine bolts and nuts.

Lubrication and Seal Points

Specifies lubrication materials and locations for engine parts.

Special Tools

Lists special tools required for specific service procedures.

Harness Routing

Illustrates the routing of engine wire harnesses for different switch types.

Honda Engine Maintenance

Maintenance Schedule

Provides a schedule for regular maintenance intervals based on time or operating hours.

Engine Oil Level Check

Instructions for checking the engine oil level using the dipstick.

Engine Oil Change

Procedure for draining and refilling the engine oil.

Air Cleaner Check, Cleaning, and Replacement

Procedures for inspecting, cleaning, and replacing air filter elements.

Spark Plug Check and Adjustment

Guide for checking and adjusting the spark plug gap and condition.

Valve Clearance Check and Adjustment

Steps for measuring and adjusting valve clearance.

Honda Engine Troubleshooting

Before Troubleshooting

Preliminary checks and precautions before starting troubleshooting.

Troubleshooting Steps

Diagnostic flowcharts for common engine starting and running issues.

Honda Engine Fuel System

Fuel Tank Removal and Installation

Steps for safely removing and installing the fuel tank.

Air Cleaner Removal and Installation

Procedures for removing and installing air cleaner assemblies.

Carburetor Removal and Installation

Steps for removing and installing the carburetor.

Carburetor Disassembly and Assembly

Detailed instructions for taking apart and reassembling the carburetor.

Honda Engine Governor System

Governor Arm and Control Base Assembly Removal/Installation

Instructions for removing and installing the governor arm and control base assemblies.

Control Base Assembly Disassembly and Assembly

Procedure for disassembling and assembling the control base assembly.

Maximum Speed Adjustment

Guide for adjusting the engine's maximum operating speed.

Honda Engine Charging System

Charging System Diagram

Illustrates the electrical connections for charging systems.

Charging System Troubleshooting

Diagnostic steps for resolving charging system faults.

Honda Engine Ignition System

Ignition System Troubleshooting

Diagnostic steps for resolving ignition system faults.

Honda Engine Starting System

Starting System Troubleshooting

Diagnostic steps for resolving starting system faults.

Honda Engine Other Electrical Components

Honda Engine Cylinder Head and Valves

Cylinder Head and Valves Inspection

Covers inspection of cylinder compression, head warpage, and valve seat width.

Honda Engine Crankcase Service

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