Honda GXV160 User Manual

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INTRODUCTION
CONTENTS
SAFETY MESSAGES
ENGLISHFRANÇAISESPAÑOL
ENGLISH
OWNER’S MANUAL
MANUEL DE L’UTILISATEUR
MANUAL DEL PROPIETARIO
DAMAGE PREVENTION MESSAGES
GXV160
1
Thank you for purchasing a Honda engine. We want to help you to
get the best results from your new engine and to operate it safely.
This manual contains information on how to do that; please read it
carefully before operating the engine. If a problem should arise, or
if you have any questions about your engine, consult an
authorized Honda servicing dealer.
This manual should be considered a permanent part of the engine
and should remain with the engine if resold.
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects
or other reproductive harm.
All information in this publication is based on the latest product
information available at the time of printing. Honda Motor Co., Ltd.
reserves the right to make changes at any time without notice and
without incurring any obligation. No part of this publication may
be reproduced without written permission.
2005 Honda Motor Co., Ltd. All Rights Reserved
The purpose of these messages is to help prevent damage to your
engine, other property, or the environment.
Your engine or other property can be damaged if you
don’t follow instructions.
This word means:
You will also see other important messages that are preceded by
the word NOTICE.
Each message tells you what the hazard is, what can happen, and
what you can do to avoid or reduce injury.
You CAN be HURT if you don’t follow
instructions.
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
These signal words mean:
A safety message alerts you to potential hazards that could hurt
you or others. Each safety message is preceded by a safety alert
symbol and one of three words, DANGER, WARNING, or
CAUTION.
Your safety and the safety of others are very important. We have
provided important safety messages in this manual and on the
engine. Please read these messages carefully.
We suggest you read the warranty policy to fully understand its
coverage and your responsibilities of ownership. The warranty
policy is a separate document that should have been given to you
by your dealer.
United States, Puerto Rico, and U.S. Virgin Islands:
Review the instructions provided with the equipment powered by
this engine for any additional information regarding engine
startup, shutdown, operation, adjustments or any special
maintenance instructions.
......................SPARK PLUG .10
.............SPARK ARRESTER .10
HELPFUL TIPS &
......................SUGGESTIONS .11
...STORING YOUR ENGINE .11
................TRANSPORTING .13
TAKING CARE OF
....UNEXPECTED PROBLEMS .13
..TECHNICAL INFORMATION .14
.....Serial Number Location .14
.....Remote Control Linkage .14
Carburetor Modifications for
.....High Altitude Operation .14
Emission Control System
.........................Information .15
..............................Air Index .16
.....................Specifications .16
........Tuneup Specifications .16
Quick Reference
.........................Information .17
................Wiring Diagrams .17
.CONSUMER INFORMATION .18
Distributor/Dealer Locator
.........................Information .18
Customer Service
.........................Information .18
.......................INTRODUCTION .1
................SAFETY MESSAGES .1
..........SAFETY INFORMATION .2
.....SAFETY LABEL LOCATION .2
COMPONENT & CONTROL
................................LOCATION .2
BEFORE OPERATION
....................................CHECKS .3
..............................OPERATION .4
SAFE OPERATING
.....................PRECAUTIONS .4
......STARTING THE ENGINE .4
.....SETTING ENGINE SPEED .5
......STOPPING THE ENGINE .6
.....SERVICING YOUR ENGINE .7
THE IMPORTANCE OF
....................MAINTENANCE .7
......MAINTENANCE SAFETY .7
.......SAFETY PRECAUTIONS .7
MAINTENANCE
............................SCHEDULE .7
...........................REFUELING .8
...........................ENGINE OIL .8
............Recommended Oil .8
..................Oil Level Check .8
.........................Oil Change .9
........................AIR CLEANER .9
..........................Inspection .9
............................Cleaning .9
37Z4P602
00X37-Z4P-6020
GXV160UH2
07/05/01 15:42:38 32Z4P600_001

Honda GXV160 Specifications

General

Compression Ratio	8.5:1
PTO Shaft Rotation	Counterclockwise (from PTO shaft side)
Ignition System	Transistorized magneto ignition
Starting System	Recoil starter
Lubrication System	Splash
Fuel Type	Unleaded gasoline
Engine Type	Air-cooled 4-stroke OHV
Displacement	163 cm3
Bore x Stroke	68 mm x 45 mm
Net Power Output	4.8 hp (3.6 kW) at 3, 600 rpm
Net Torque	10.3 Nm (7.6 lbs ft) @ 2, 500 rpm
Fuel Consumption	1.4 L/h at 3, 600 rpm
Air Cleaner	Dual-element
Carburetor	Float Type
Dry Weight	15.1 kg
Oil Capacity	0.58 L (0.61 US qt)

Summary

Introduction

Safety Messages

Alerts to potential hazards, use of DANGER, WARNING, CAUTION.

Signal Word Definitions

Explains DANGER, WARNING, CAUTION signal words.

Damage Prevention Messages

Alerts to potential damage to engine or property using NOTICE.

Safety Information

Safety Label Location

Explains the warning label and how to get replacements.

Component and Control Location

Identifies key engine parts and controls.

Before Operation Checks

General Engine Condition Checks

Inspect for leaks, dirt, damage, and loose parts.

Engine Checks

Check fuel and oil levels, air filter, and equipment.

Operation

Safe Operating Precautions

General safety advice for operation.

Control Lever Functions

Explains operation of the control lever and its positions.

Starting the Engine

Steps for starting the engine, including fuel valve and choke.

Setting Engine Speed

Stopping the Engine

Servicing Your Engine

Importance of Maintenance

Explains why regular maintenance is crucial for safety and performance.

Maintenance Safety

Key safety precautions to follow during maintenance.

Safety Precautions

Specific safety tips for engine maintenance.

Maintenance Schedule

Table outlining service intervals for engine components.

Refueling

Recommended Fuel

Details on the type of gasoline to use and warnings.

Engine Oil

Recommended Oil

Specifies the type and classification of engine oil to use.

Oil Level Check

Procedure for checking the engine oil level.

Oil Change

Air Cleaner

Air Cleaner Inspection

How to inspect and identify issues with the air filter.

Air Cleaner Cleaning

Instructions for cleaning the air filter elements.

Spark Plug

Spark Plug Inspection and Replacement

Steps for checking, gapping, and replacing the spark plug.

Spark Arrester

Spark Arrester Removal

Procedure for removing the spark arrester for servicing.

Spark Arrester Cleaning and Inspection

How to clean and inspect the spark arrester screen.

Helpful Tips & Suggestions

Storing Your Engine

Preparation steps for storing the engine long-term.

Adding Gasoline Stabilizer

How to use fuel stabilizer to extend storage life.

Draining Fuel Tank and Carburetor

Procedure to drain fuel for storage.

Engine Oil Storage Preparation

Removal from Storage

Checks to perform after storing the engine.

Storage Precautions

General advice for storing the engine safely.

Transporting

Taking Care of Unexpected Problems

Engine Will Not Start Troubleshooting

Common causes and solutions for starting issues.

Engine Lacks Power Troubleshooting

Common causes and solutions for power loss.

Technical Information

Serial Number Location

Where to find and record engine identification numbers.

Remote Control Linkage

How to install throttle cables for remote control.

Carburetor Modifications for High Altitude

Adjustments for optimal performance at high altitudes.

Emission Control System Information

Source of Emissions

Explains engine emissions and their impact.

Tampering and Altering

Warnings against modifying emission control systems.

Problems Affecting Emissions

Symptoms that may indicate emission control issues.

Replacement Parts

Importance of using genuine parts for emission systems.

Emission Control Maintenance

How maintenance affects emission compliance.

Air Index

Specifications

Tuneup Specifications

Key technical specifications for engine tuning.

Quick Reference Information

Fuel and Oil Recommendations

Summary of fuel types and engine oil specifications.

Maintenance Quick Check

Brief overview of pre-operation maintenance checks.

Wiring Diagrams

Visual representation of engine electrical connections.

Consumer Information

Distributor/Dealer Locator

How to find authorized Honda dealers.

Customer Service Information

Contact points for support and problem resolution.