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Honda Marine BF25A User Manual

Honda Marine BF25A
110 pages
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HONDA
BF25Al3OA
mmRinE
Owner's
Manual
@
2001
Honda Motor
Co.,
Ltd.
-All
Rights
Reserved
2002

Table of Contents

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Honda Marine BF25A Specifications

General IconGeneral
Max Output25 HP
Full Throttle RPM Range5000 - 6000 RPM
Cooling SystemWater Cooled
Fuel DeliveryCarburetor
Starting SystemElectric / Manual
ExhaustThrough Propeller
LubricationWet Sump
Oil Capacity1.1 L
Fuel Tank Capacity12 L
Gear Ratio2.08:1
Power TiltOptional
Engine Type4-stroke
Recommended FuelUnleaded Gasoline
Propeller3-blade (optional)
Shaft Length20 in
Alternator12V - 6A
Recommended Engine Oil10W-30

Summary

Introduction to Honda Outboard Motors

A Few Words About Safety

Discusses the importance of safety and how hazards are communicated.

Outboard Motor Safety Guidelines

Operator Responsibility

Highlights the operator's duties in ensuring safe use and preventing accidents.

Refuel With Care

Guidance on safe refueling practices for gasoline, emphasizing flammability risks.

Carbon Monoxide Hazard

Warns about the dangers of carbon monoxide from exhaust gas in enclosed areas.

Controls and Features Overview

Control and Feature Identification Codes

Explains codes used to identify different control and feature configurations.

Component and Control Locations (H Type)

Diagrams and labels showing the location of components and controls for the tiller handle type.

Component and Control Locations (R Type)

Diagrams and labels showing the location of components and controls for the remote control type.

Fuel Tank (Optional Equipment)

Describes the features and components of the optional portable fuel tank.

Engine Stop Switch and Clip

Explains the function and operation of the engine stop switch and its clip.

Choke Knob

Details the choke knob's function in enriching the fuel mixture for starting.

Throttle Grip and Friction Knob

Describes the throttle grip for speed control and the friction knob for setting resistance.

Gearshift Lever

Explains how to use the gearshift lever to select forward, neutral, or reverse gears.

Starter Operation

Covers operation of recoil and electric starter buttons for engine ignition.

Ignition Switch (R Type)

Describes the ignition switch for starting and stopping the engine on remote control models.

Emergency Stop Switch and Clip

Details the emergency stop switch and lanyard system for immediate engine shutdown.

Choke/Fast Idle Lever

Explains the choke/fast idle lever for starting and preventing stalling.

Gearshift/Throttle Control Lever

Describes the lever for selecting gears and controlling engine speed on side-mount types.

Manual Choke Knob

Details the manual choke knob for starting when the battery is discharged.

Engine Cover Latch

Explains the function of the engine cover latch for securing the engine cover.

Transom Angle Adjusting Rod

Describes the rod used to limit the tilt angle of the outboard motor.

Trim Tab

Explains how the trim tab compensates for torque steer and adjusts steering effort.

Steering Friction Bolt

Details how the steering friction bolt adjusts steering resistance for easier turning or stability.

Tilt Lever

Explains how the tilt lever raises the outboard motor for shallow water or mooring.

Fuel Gauge

Describes the fuel gauge built into the portable fuel tank cap.

Oil Pressure Indicator

Explains the oil pressure indicator light and its meaning for engine lubrication.

Overheating Indicator

Details the overheating indicator light and buzzer for engine temperature warnings.

Cooling System Indicator

Explains the cooling system indicator for monitoring water flow and engine cooling.

Overrev Limiter

Describes the overrev limiter that prevents mechanical damage from excessive engine speed.

Anode (Trim Tab)

Explains the anode's role in protecting the motor from corrosion.

Portable Fuel Tank

Provides capacity and fuel gauge information for the portable fuel tank.

Fuel Cap Vent Knob

Details the fuel cap vent knob for sealing the portable fuel tank.

Fuel Priming Bulb

Explains the function of the fuel priming bulb for delivering fuel to the engine.

Outboard Motor Installation

Power Requirements

Guidance on selecting the correct outboard motor horsepower for the boat.

Boat Transom Requirements

Specifies the transom thickness range for installing Honda outboard motors.

Installation Position and Height

Details the correct mounting position and height relative to the boat's hull.

Attachment and Securing

Describes how to attach the outboard motor to the boat transom and secure it.

Transom Angle Adjustment

Explains how to adjust the transom angle for optimal propeller alignment.

Battery Connections

Provides instructions for connecting the battery for 12-volt systems.

Plug and Receptacle Connections

Details how to connect the DC receptacle for charging and accessories on non-electric start models.

Battery Terminal Connections

Instructs on correctly connecting battery cables to the positive and negative terminals.

Before Operation Checks

Pre-Operation Readiness Check

Guides on checking readiness, knowledge, and familiarity before operating the motor.

Safety Precautions Before Operation

Emphasizes wearing PFDs and securing the emergency stop switch lanyard.

Safety Inspection Checklist

Lists visual checks for leaks, secure mounting, and proper control operation.

Maintenance Inspection Checklist

Covers checks for oil level, propeller, anode, and tool kit condition.

Outboard Motor Operation

Safe Operating Precautions

Advises on understanding operation, controls, and avoiding enclosed areas for exhaust.

Engine Break-In Procedure

Details the 10-hour break-in period for proper engine wear-in and performance.

Transom Angle Adjustment During Operation

Instructions on adjusting the transom angle rod to limit tilt angle during operation.

Portable Fuel Tank Setup

Covers placement, securing, and venting of the portable fuel tank.

Fuel Hose Connections

Details how to connect the fuel hose securely between the tank and outboard.

Fuel Priming Procedure

Explains how to use the priming bulb to supply fuel to the engine before starting.

Starting the Engine (H Type)

Step-by-step guide for starting the engine using the tiller handle controls.

Starting Engine Controls (H Type)

Details checking gearshift, setting choke, and aligning throttle for engine start.

Starting Engine Methods (H Type)

Covers operating recoil and electric starters, including troubleshooting start failures.

Starting the Engine (R Type)

Step-by-step guide for starting the engine using remote control.

Starting Engine Controls (R Type)

Details choke/fast idle lever and ignition switch for starting the engine.

Emergency Starting Procedure

Instructions for starting the engine manually using the emergency starter rope.

Emergency Starting Steps

Covers removing covers, setting controls, and using the emergency starter rope.

Stopping the Engine

Explains both emergency and normal engine stopping procedures.

Normal Engine Stopping

Details the steps for normal engine shutdown using throttle and ignition switch.

Gearshifting and Throttle Operation (H Type)

Describes gear selection and throttle control for H Type models.

Throttle Friction Knob Use

Explains how to use the throttle friction knob for holding a steady speed.

Gearshifting and Throttle Operation (R Type)

Describes gear selection and throttle control for R Type remote models.

Throttle Friction Adjuster Use

Details adjusting the throttle friction for holding a constant speed with remote control.

Steering Operation (H Type)

Explains how to steer using the tiller handle and steering friction.

Steering Operation (R Type)

Describes steering the boat using remote control, similar to an automobile.

Cruising Operation

Provides tips for fuel economy, handling rough water, and overrev limiter.

Trim Angle Adjustment for Cruising

Explains trim angles for stable cruising, compensating for load and conditions.

Shallow Water Operation

Guides on tilting the motor for shallow water, beaching, or launching.

Mooring, Beaching, and Launching

Instructions for tilting the outboard motor for mooring, beaching, and launching.

Servicing Your Outboard Motor

Importance of Maintenance

Highlights how good maintenance ensures safe, economical, and trouble-free operation.

Maintenance Safety Precautions

Lists essential safety precautions to follow during maintenance and repairs.

Tool Kit and Emergency Starter Rope

Lists the tools supplied with the motor for maintenance and emergency repairs.

Maintenance Schedule

Provides a schedule for regular service intervals based on time or operating hours.

Trim Tab Adjustment

Details how to adjust the trim tab to compensate for torque steer and equalize steering effort.

Engine Cover Removal and Installation

Instructions for removing and reinstalling the engine cover for access.

Engine Oil Level Check

Step-by-step guide to checking the engine oil level using the dipstick.

Engine Oil Change Procedure

Instructions for draining, refilling, and checking engine oil capacity.

Engine Oil Recommendations

Specifies recommended SAE oil viscosity and API service classification.

Gear Oil Level Check

Details how to check the gear oil level in the outboard motor.

Gear Oil Change Procedure

Instructions for draining and refilling the gear oil, including checking for water contamination.

Lubrication Points

Identifies key points for applying marine grease and anticorrosion oil.

Spark Plug Service

Covers inspection, cleaning, gap measurement, and replacement of spark plugs.

Refueling Procedure

Provides instructions and warnings for refueling the portable fuel tank.

Fuel Recommendations

Specifies the type of gasoline to use and addresses spark knock or pinging.

Fuel Pump Filter Service

Details inspection and replacement of the fuel pump filter.

Fuel Pump Filter Replacement

Step-by-step guide for replacing the fuel pump filter.

Portable Fuel Tank and Filter Cleaning

Instructions for cleaning the portable fuel tank and its filter.

Recoil Starter Rope Inspection

Guidance on inspecting the recoil starter rope for fraying and replacement.

Anode Replacement

Details when and how to replace the anode (trim tab) for corrosion protection.

Propeller Replacement

Step-by-step instructions for removing and installing the propeller.

Outboard Motor Storage

Storage Preparation

Steps to prepare the outboard motor for storage to prevent rust and corrosion.

Cleaning and Flushing for Storage

Instructions for cleaning the exterior and flushing the cooling system with fresh water.

Fuel Storage Preparation

Guidance on preventing fuel deterioration during storage, including draining the tank.

Engine Oil Preparation for Storage

Instructions for changing engine oil and lubricating cylinders for storage.

Storage Precautions

Advice on selecting a storage area and covering the motor.

Removal From Storage

Checks required before operating the motor after it has been in storage.

Transporting Your Outboard Motor

Transporting with Motor Installed

How to prepare the outboard motor for trailering when attached to the boat.

Transporting with Motor Removed

Guidance on securing the outboard motor when it is removed from the boat.

Troubleshooting Unexpected Problems

Electric Starter Not Operating

Troubleshooting steps for when the electric starter fails to operate.

Engine Will Not Start

Diagnoses and corrections for common engine starting issues.

Hard Starting or Stalling After Starting

Addresses problems with difficult starting or the engine stalling after initial start.

Engine Overheating Troubleshooting

Diagnoses and solutions for engine overheating problems.

Battery Not Charging / Electric Starter Not Operating

Troubleshooting for battery charging and electric starter circuit failures.

Low Oil Pressure Indicator / Limited Engine Speed

Explains low oil pressure warnings and engine speed limitations.

Overheating Indicator / Limited Engine Speed

Details overheating warnings and engine speed limitations.

Submerged Motor Procedures

Steps to take immediately after a motor has been submerged to prevent damage.

Submerged Motor Restart and Service

Procedures for attempting to restart and servicing a submerged motor.

Technical and Consumer Information

Technical Information

Information on serial number locations for identification and warranty purposes.

Carburetor Modification for High Altitude

Details carburetor modifications needed for operating at high altitudes.

Oxygenated Fuels Information

Explains types of oxygenated fuels and their compatibility with the motor.

Emission Control System Information

Information on emission sources, regulations, and the importance of system integrity.

Emissions-Related Problems

Symptoms that may indicate issues with the emission control system.

Replacement Parts and Maintenance

Recommendations for using genuine parts and following the maintenance schedule.

Star Label Information

Explains the meaning of the Star Label for cleaner marine engines.

Cleaner Marine Engine Symbols

Details the symbols for cleaner marine engines: Low, Very Low, and Ultra Low Emission.

Star Label Emission Standards

Explains the emission standards associated with one, two, and three star labels.

Specifications (BF25A)

Lists detailed technical specifications for the BF25A model.

Specifications (BF30A)

Lists detailed technical specifications for the BF30A model.

Honda Publications and Shop Manual

Information on additional manuals and resources for maintaining and repairing the motor.

Customer Service Information

Details how to contact Honda Marine for service and resolve issues.

Wiring Diagrams

Wiring Diagram: Tiller Handle Type (Recoil Starter)

Electrical wiring diagram for tiller handle models with a recoil starter.

Wiring Diagram: Tiller Handle Type (Electric Starter)

Electrical wiring diagram for tiller handle models with an electric starter.

Wiring Diagram: Remote Control Type

Electrical wiring diagram for remote control models.

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