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Honda SH300 2006 User Manual

Honda SH300 2006
511 pages
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TYPE CODE
• Throughout this manual, the following abbreviations are used to identify individual model.
SH300/SH300A
SH300II/AII
SH300III/AIII
CODE AREA TYPE
ED EUROPEAN DIRECT SALES
EU.K.
FFrance
CODE AREA TYPE
EU.K.
FFrance
CODE AREA TYPE
ED EUROPEAN DIRECT SALES

Table of Contents

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Honda SH300 2006 Specifications

General IconGeneral
Displacement279cc
Compression Ratio10.5:1
Fuel SystemPGM-FI electronic fuel injection
Front SuspensionTelescopic fork
Front Tire110/70-16
Rear Tire130/70-16
Engine TypeLiquid-cooled, 4-stroke, single-cylinder
Bore x Stroke72 mm x 68.5 mm
Max Torque26.5 Nm @ 6, 000 rpm
IgnitionComputer-controlled digital transistorized with electronic advance
TransmissionV-Matic
Rear SuspensionDual shock absorbers
Front Brake256mm hydraulic disc
Rear Brake240mm hydraulic disc
Fuel Capacity9 liters

Summary

1. GENERAL INFORMATION

LUBRICATION SYSTEM SPECIFICATIONS

Specifications for engine oil capacity, recommended oil, and oil pressure.

FUEL SYSTEM (PGM-FI) SPECIFICATIONS

Technical data for the programmed fuel injection system, including idle speed and injector resistance.

COOLING SYSTEM SPECIFICATIONS

Details on coolant capacity, radiator cap relief pressure, and thermostat specifications.

CYLINDER HEAD/VALVES SPECIFICATIONS

Technical data for cylinder head and valve components, including clearances and dimensions.

CYLINDER/PISTON SPECIFICATIONS

Specifications for cylinder, piston, and piston ring dimensions and clearances.

DRIVE AND DRIVEN PULLEYS/CLUTCH SPECIFICATIONS

Details on drive belt width, pulley dimensions, and clutch lining thickness.

ALTERNATOR/STARTER CLUTCH SPECIFICATIONS

Specifications for starter driven gear and starter clutch outer dimensions.

CRANKCASE/CRANKSHAFT SPECIFICATIONS

Dimensions and clearances for crankshaft components like big end and main journal.

HYDRAULIC BRAKE SPECIFICATIONS

Data for front and rear brake system components like disc thickness and master cylinder dimensions.

BATTERY/CHARGING SYSTEM SPECIFICATIONS

Details on battery capacity, voltage, charging current, and alternator capacity.

IGNITION SYSTEM SPECIFICATIONS

Specifications for spark plug gap, ignition coil primary peak voltage, and ignition timing.

STANDARD TORQUE VALUES

General torque specifications for common fasteners.

ENGINE & FRAME TORQUE VALUES

Torque values for important engine and frame fasteners.

3. FRAME/BODY PANELS/EXHAUST SYSTEM

4. MAINTENANCE

VALVE CLEARANCE

Procedure for inspecting and adjusting valve clearance.

ENGINE OIL

Procedure for checking and changing the engine oil level and oil.

BRAKE PADS WEAR

Procedure for checking and replacing brake pads.

5. LUBRICATION SYSTEM

OIL PRESSURE CHECK

Procedure for checking the engine oil pressure.

OIL PUMP

Procedure for removing, disassembling, inspecting, and assembling the oil pump.

6. FUEL SYSTEM (PGM-FI)

PGM-FI SYMPTOM TROUBLESHOOTING

Troubleshooting guide for common PGM-FI system symptoms.

DTC TROUBLESHOOTING

Detailed troubleshooting procedures for specific DTCs.

MIL TROUBLESHOOTING

Troubleshooting guide for Malfunction Indicator Lamp (MIL) blink patterns.

THROTTLE BODY

Procedure for removing, disassembling, and assembling the throttle body.

7. COOLING SYSTEM

THERMOSTAT

Procedure for removing, installing, inspecting, and testing the thermostat.

WATER PUMP

Procedure for inspecting and replacing the water pump mechanical seal.

8. ENGINE REMOVAL/INSTALLATION

ENGINE REMOVAL

Step-by-step procedure for removing the engine from the frame.

ENGINE INSTALLATION

Step-by-step procedure for installing the engine into the frame.

9. CYLINDER HEAD/VALVES

CYLINDER COMPRESSION TEST

Procedure for performing and interpreting the cylinder compression test.

CYLINDER HEAD REMOVAL

Procedure for removing the cylinder head.

CYLINDER HEAD DISASSEMBLY

Procedure for disassembling the cylinder head.

VALVE SEAT INSPECTION/REFACING

Procedure for inspecting and refacing valve seats.

CYLINDER HEAD INSTALLATION

Procedure for installing the cylinder head.

10. CYLINDER/PISTON

CYLINDER/PISTON REMOVAL

Procedure for removing the cylinder and piston.

CYLINDER/PISTON INSPECTION

Procedure for inspecting cylinder and piston for wear and damage.

PISTON/CYLINDER INSTALLATION

Procedure for installing the piston and cylinder.

11. DRIVE AND DRIVEN PULLEYS/CLUTCH

DRIVE PULLEY

Procedure for removing, inspecting, and assembling the drive pulley.

CLUTCH/DRIVEN PULLEY

Procedure for removing, disassembling, inspecting, and assembling the clutch/driven pulley.

12. FINAL REDUCTION

FINAL REDUCTION DISASSEMBLY/INSPECTION

Procedure for disassembling and inspecting the final reduction case.

BEARING REPLACEMENT

Procedure for replacing bearings in the final reduction and crankcase.

FINAL REDUCTION ASSEMBLY

Procedure for assembling the final reduction unit.

13. ALTERNATOR/STARTER CLUTCH

FLYWHEEL/STARTER CLUTCH

Procedure for removing, disassembling, and assembling the flywheel and starter clutch.

14. CRANKCASE/CRANKSHAFT

CRANKCASE SEPARATION

Procedure for separating the crankcase halves.

CRANKSHAFT/CONNECTING ROD

Procedure for inspecting connecting rod side clearance.

CRANKPIN BEARING

Procedure for inspecting and selecting crankpin bearings.

MAIN JOURNAL BEARING

Procedure for inspecting and selecting main journal bearings.

CRANKCASE ASSEMBLY

Procedure for assembling the crankcase.

15. FRONT WHEEL/SUSPENSION/STEERING

FORK

Procedure for removing, disassembling, inspecting, and assembling the front fork.

STEERING STEM

Procedure for removing, installing, and adjusting the steering stem.

16. REAR WHEEL/SUSPENSION

TROUBLESHOOTING

Troubleshooting guide for rear wheel and suspension issues.

17. HYDRAULIC BRAKE

BRAKE FLUID REPLACEMENT/AIR BLEEDING

Procedure for draining, filling, and bleeding the hydraulic brake system.

BRAKE PAD/DISC

Procedure for replacing brake pads and inspecting brake discs.

FRONT MASTER CYLINDER

Procedure for removing, disassembling, inspecting, and assembling the front master cylinder.

REAR MASTER CYLINDER

Procedure for removing, disassembling, inspecting, and assembling the rear master cylinder.

FRONT BRAKE CALIPER

Procedure for removing, disassembling, inspecting, and assembling the front brake caliper.

REAR BRAKE CALIPER

Procedure for removing, disassembling, inspecting, and assembling the rear brake caliper.

18. ANTI-LOCK BRAKE SYSTEM (ABS; SH300A/AII/AIII)

ABS INDICATOR PROBLEM CODE INDEX

Index of ABS indicator problem codes and their probable causes.

19. BATTERY/CHARGING SYSTEM

CHARGING SYSTEM INSPECTION

Procedure for inspecting current leakage and charging voltage.

20. IGNITION SYSTEM

21. ELECTRIC STARTER

TROUBLESHOOTING

Troubleshooting guide for starter motor issues.

STARTER MOTOR

Procedure for removing, disassembling, inspecting, and assembling the starter motor.

22. LIGHTS/METERS/SWITCHES

23. IMMOBILIZER SYSTEM (HISS)

KEY REGISTRATION PROCEDURES

Procedure for registering new transponder keys.

TROUBLESHOOTING

Troubleshooting guide for immobilizer system issues.

25. TROUBLESHOOTING

ENGINE DOES NOT START OR IS HARD TO START

Troubleshooting steps for engine starting problems.

ENGINE LACKS POWER

Troubleshooting steps for engine power loss issues.

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