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Honda Tornado XR250 User Manual

Honda Tornado XR250
51 pages
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Table of Contents

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Honda Tornado XR250 Specifications

General IconGeneral
Displacement249 cc
Bore x Stroke73.0 mm x 59.5 mm
Compression Ratio9.3:1
Fuel SystemCarburetor
IgnitionCDI
Front SuspensionTelescopic fork
Front BrakeDisc
Rear BrakeDrum
Front Tire90/90-21
Rear Tire120/80-18
Fuel Capacity11.5 liters
Final DriveChain
Engine Type4-stroke, air-cooled, single-cylinder
Transmission5-speed
Rear SuspensionPro-Link

Summary

Introduction to the Honda XR250 Owner's Manual

Owner Assistance and Dealer Support

Motorcycle Safety Guidelines

Safe Riding Rules and Practices

Essential rules for safe motorcycle operation, including pre-ride checks and rider qualifications.

Motorcycle Safety Details

Protective Apparel Recommendations

Details on essential protective gear for riders, including helmet, clothing, gloves, and boots.

Motorcycle Modifications Warning

Caution against modifying the motorcycle, as it may affect safety and legality.

Precaution with Floods

Advice on avoiding water damage to the engine and oil when riding through flooded areas.

Optional Accessories and Load Guidelines

Information on optional accessories and guidelines for safely adding cargo to maintain stability.

Load Management and Distribution

Load Limit and Distribution

Details on maximum load capacity and proper weight distribution for safe handling.

Off-road Safety Precautions

Protective Gear for Off-road Riding

Essential protective apparel for off-road riding, including helmet, gloves, boots, and trousers.

Motorcycle Preparation for Off-road Use

Recommendations for preparing the motorcycle, such as loosening levers and removing mirrors.

Instruments and Controls Overview

Component Location Diagram

Identifies the location of various control switches and levers on the handlebars.

Instruments and Indicators Explained

Multi-function Display Functions

Details the functions of the speedometer, odometer, tripmeter, and digital clock.

Indicator Lights Explained

Explains the meaning of indicator lights such as high beam, side stand, neutral, and turn signals.

Control Buttons for Multi-function Display

Speedometer, Odometer, and Tripmeter Functions

Tripmeter Mileage Adjustment

Tripmeter Distance Setting

Digital Clock and Elapsed Time Meter

Main Components Overview

Pre-ride Inspection Importance

Details the critical daily inspection points before riding to ensure safety and prevent damage.

Brakes System Description

Overview of the hydraulic front disc brake system and its components.

Front Brake Fluid Level Maintenance

Rear Brake Adjustment

Clutch Operation and Adjustment

Clutch Adjustment Procedure

Steps to adjust clutch lever free play and ensure smooth engagement.

Clutch Cable Maintenance

Checking the clutch cable for wear and lubricating it for smooth operation.

Fuel System Operation and Maintenance

Fuel Cock Operation

Explains the ON, OFF, and RES positions of the fuel cock and their functions.

Fuel Tank and Refueling

Instructions on opening the fuel cap, refueling, and safety precautions for gasoline.

Engine Oil and Tire Maintenance

Engine Oil Level Check Procedure

Steps to check the engine oil level and add oil if necessary.

Tire Pressure and Maintenance

Information on proper tire pressure, checking tires, and tire specifications.

Tire Repair and Replacement

Essential Individual Components

Ignition Switch Operation

Details the function of the ignition switch in different key positions: LOCK, OFF, and ON.

Right Handlebar Controls

Explanation of the engine stop switch and starter button on the right handlebar.

Left Handlebar Controls

Description of headlight switch, dimmer, turn signal switch, and horn button.

Features and Security

Steering Lock Operation

How to lock the steering to prevent theft and the warning associated with it.

Helmet Holder Usage

Instructions on how to use the helmet holder and a warning about riding with a helmet attached.

Document Compartment Location

Location and purpose of the document compartment for storing manuals and other papers.

Side Cover Removal and Installation

Left Side Cover Access

Steps for removing and installing the left side cover for maintenance access.

Right Side Cover Access

Steps for removing and installing the right side cover for air cleaner maintenance.

Operation and Starting the Engine

Pre-ride Inspection Importance

Details the critical daily inspection points before riding to ensure safety and prevent damage.

Engine Starting Procedure

Step-by-step guide for starting the engine, including procedures for different temperatures.

Starting Engine in Different Temperatures

Running In the Motorcycle

Riding the Motorcycle

Safe Riding Practices

How to smoothly start, shift gears, and coordinate throttle and clutch for riding.

Braking Techniques and Safety

Proper braking methods for normal and maximum deceleration, and safety during turns.

Parking and Security Measures

Motorcycle Parking Procedures

Steps for safely parking the motorcycle, including turning off the engine and locking the steering.

Theft Prevention Tips

Recommendations for preventing motorcycle theft, such as locking the steering and parking securely.

Maintenance Schedule and Recommendations

Scheduled Maintenance Items

List of maintenance items and their recommended service intervals (1,000 km, 3,000 km, etc.).

Maintenance Precautions and Identification

General Maintenance Precautions

Important safety warnings and advice for performing maintenance on the motorcycle.

Tool Kit Contents

List of tools included in the motorcycle's tool kit for basic maintenance.

Motorcycle Identification Numbers

Location and importance of frame and engine serial numbers for registration and parts ordering.

Air Cleaner, Breather, and Engine Oil

Air Cleaner Maintenance Procedure

Steps for cleaning or replacing the air cleaner element for optimal engine performance.

Crankcase Breather Service

Instructions for draining deposits from the crankcase breather tube.

Recommended Engine Oil

Guidance on selecting the correct engine oil grade and viscosity based on temperature.

Engine Oil and Filter Service

Engine Oil and Filter Change Procedure

Detailed steps for changing the engine oil and oil filter, including torque specifications.

Spark Plug, Throttle, and Idle Speed

Spark Plug Inspection and Replacement

How to inspect, clean, gap, and replace the spark plug for optimal ignition.

Throttle Grip Free Play Adjustment

Procedure for checking and adjusting the throttle grip free play for smooth operation.

Idle Speed Adjustment

How to adjust the engine's idle speed to the recommended RPM.

Drive Chain Inspection and Wear

Drive Chain Inspection Procedure

Steps to inspect the drive chain and sprockets for wear, damage, or kinks.

Drive Chain and Sprocket Wear Indicators

How to identify worn or damaged drive chain links and sprockets.

Drive Chain Adjustment, Lubrication, and Cleaning

Drive Chain Slack Adjustment

Procedure for adjusting the drive chain slack to the correct specification.

Drive Chain Wear Inspection

How to check for excessive drive chain wear using the wear label and adjuster marks.

Drive Chain Lubrication and Cleaning

Recommended methods and precautions for lubricating and cleaning the O-ring drive chain.

Suspension and Side Stand Maintenance

Drive Chain Slider Inspection

Checking the drive chain slider for wear and replacement if necessary.

Front and Rear Suspension Checks

Procedures for inspecting fork, shock absorber, and suspension linkages for proper function.

Side Stand System Operation

Checking the side stand and its ignition cut-off system for proper operation.

Wheel Service and Installation

Front Wheel Removal Procedure

Steps for safely removing the front wheel, including precautions for the brake system.

Front Wheel Installation Procedure

Instructions for installing the front wheel, torque specifications, and safety checks.

Rear Wheel Service and Installation

Rear Wheel Removal Procedure

Steps for safely removing the rear wheel, including brake and chain adjustments.

Rear Wheel Installation Procedure

Instructions for installing the rear wheel, torque specifications, and brake checks.

Brake Pad and Shoe Wear

Front Brake Pad Wear Inspection

How to inspect front brake pads for wear using the indicator mark.

Rear Brake Shoe Wear Indicator

How to check rear brake shoe wear using the indicator arrow and reference mark.

Battery and Seat Height Modification

Battery Maintenance and Removal

Information on the maintenance-free battery, and steps for its safe removal and storage.

Seat Height Modification

Information on how seat height can be modified by replacing parts, done by a dealer.

Fuse System and Replacement

Fuse Box Location and Access

Location of the fuse box and steps to access and replace fuses.

Main Fuse Location and Replacement

Location of the main fuse and procedure for its replacement.

Stoplight Switch and Bulb Replacement

Stoplight Switch Adjustment

How to adjust the stoplight switch for correct operation.

Headlight Bulb Replacement

Detailed steps for replacing the headlight bulb, including safety precautions.

Lighting and Mirror Adjustments

Stop/Taillight Bulb Replacement

Procedure for replacing the stop and taillight bulbs.

Turn Signal Bulb Replacement

Steps for replacing front and rear turn signal bulbs.

Rearview Mirror Adjustment

How to adjust rearview mirrors for optimal vision.

Headlight Aim and Cleaning

Headlight Aim Adjustment Procedure

How to adjust the headlight beam for proper visibility and to avoid blinding other drivers.

Motorcycle Washing Guidelines

Proper procedures and precautions for washing the motorcycle, including water pressure use.

Motorcycle Washing and Wheel Care

Motorcycle Washing Precautions

Warnings about washing under direct sun or with a hot engine, and specific areas to avoid high pressure.

Aluminum Wheel Maintenance

How to clean aluminum wheels to prevent corrosion and avoid damaging cleaners.

Motorcycle Storage Guide

Extended Storage Procedures

Steps for preparing the motorcycle for extended storage to prevent deterioration.

Environmental Protection and Post-Storage

Removal from Storage Procedures

Steps to take when removing the motorcycle from storage, including battery and fuel checks.

Environmental Protection Guidelines

Advice on responsible maintenance, disposal of parts, and avoiding pollution.

Motorcycle Specifications

Dimensions and Weights

Key dimensions, wheelbase, seat height, ground clearance, and weights of the motorcycle.

Engine Specifications

Details engine bore, stroke, compression ratio, power output, torque, and spark plug type.

Transmission Gear Ratios

Primary reduction and individual gear ratios for the motorcycle's transmission.

Chassis, Electrical System, and Maintenance Record

Chassis and Suspension Specifications

Specifications for caster, trail, and tire sizes for front and rear.

Electrical System Components

Details on battery, generator, lights, and fuse specifications.

Maintenance Record Log

A logbook for recording scheduled maintenance and service dates.

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