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Honda XL 175 User Manual

Honda XL 175
73 pages
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SERVICING
MOTOR
CYCLES
XL175
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Honda XL 175 Specifications

General IconGeneral
Compression Ratio9.0:1
Transmission5-speed
Fuel SystemCarburetor
CarburetionKeihin
IgnitionCDI
Final DriveChain
Front SuspensionTelescopic fork
Front BrakeDrum
Rear BrakeDrum
Front Tire3.00-21
Fuel Capacity9.5 liters
Engine Type4-stroke, OHC, single-cylinder
Bore x Stroke65.5 mm x 52 mm

Summary

Service Precautions

Inspection and Adjustment

Tappet Clearance

Adjusting valve clearances for optimal engine performance.

Breaker Point Gap and Ignition Timing

Setting ignition timing and breaker point gap.

Carburetor

Adjusting engine's fuel-air mixture via the carburetor.

Throttle Grip Play

Checking and adjusting free play in the throttle grip.

Clutch

Adjusting clutch lever play and verifying engagement.

Cam Chain

Checking and adjusting cam chain tension.

Engine Oil

Procedures for checking and changing engine oil.

Front Brake

Adjusting front brake lever play and checking operation.

Rear Brake

Adjusting rear brake pedal play and checking operation.

Air Cleaner

Cleaning and servicing the air filter element for engine intake.

Oil Filter

Servicing the engine oil filter assembly.

Fuel Filter

Cleaning and inspecting the fuel filter screen.

Spark Plug

Inspecting, cleaning, and adjusting the spark plug.

Drive Chain

Checking and adjusting drive chain tension and lubrication.

Front Suspension and Wheel

Inspecting and servicing front suspension and wheel.

Rear Suspension and Wheel

Inspecting rear suspension components and lubricating pivot.

Battery

Replenishing battery electrolyte and charging procedures.

Headlight

Adjusting headlight aiming for proper beam projection.

Stop Light Switch

Adjusting the rear stop light switch operation.

Engine Servicing

On-Frame Servicing

Engine parts serviceable without full engine removal.

Engine Removal and Installation

Step-by-step guide for removing and reinstalling the engine.

Cylinder Head, Camshaft, Cylinder, and Piston

Overhaul procedures for critical engine top-end components.

Oil Pump and Oil Filters

Maintenance and disassembly of the engine's lubrication system.

Clutch

Inspection, disassembly, and assembly of the clutch system.

Kick Starter

Servicing procedures for the engine's starting mechanism.

Gearshift Mechanism

Maintenance and repair of the transmission shifting components.

Transmission

Disassembly and reassembly of the gearbox internals.

Cam Chain Tensioner

Servicing the cam chain tensioner mechanism.

Crankshaft and Connecting Rod

Inspection and reassembly of the engine's rotating assembly.

Crankcase

Disassembly and reassembly of the engine crankcase halves.

Carburetor

Inspection, adjustment, and reassembly of the fuel delivery system.

Frame and Chassis Maintenance

Front Wheel and Front Brake

Servicing the front wheel hub, axle, and brake assembly.

Rear Wheel and Rear Brake

Servicing the rear wheel hub, axle, and brake assembly.

Steering Handlebar

Removal, inspection, and installation of the handlebars.

Steering Stem

Maintenance and adjustment of the steering head bearings.

Front Suspension

Disassembly, inspection, and reassembly of front forks.

Rear Suspension

Servicing procedures for the rear shock absorber and swingarm.

Frame Body

Inspection and servicing of the main motorcycle frame structure.

Electrical System Maintenance

General Description

Overview of the motorcycle's electrical system components.

Ignition System

Maintenance and testing of the ignition system components.

Charging System

Testing and troubleshooting the motorcycle's charging circuit.

Electrical Equipment

Inspection and testing of switches, horn, and lights.

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