Honey Bee Grain Belt Plus User Manual

Instructions for washing the equipment after transporting to prevent paint deterioration from salt or chemicals.

Fields for recording dealer name, address, phone, purchase date, model, serial number, and delivery date.

Statement reserving the right to make product improvements without prior obligation.

Procedure for reporting and processing warranty claims to an authorized dealer.

Defines warranty limitations and exclusions, including alterations, misuse, neglect, or accidents.

Purchaser acknowledges training and assumes liability for operation not described in the manual.

Definitions of safety terms like Danger, Warning, Caution, Attention, and Important used in the manual.

Precautions for working with high-pressure hydraulic fluid, including protective gear and leak detection.

General safety guidelines including fire extinguisher, first aid, protective gear, and operator instruction.

Guidelines for safely transporting the header, including SMV signs, hazard lights, and speed limits.

Information on the location and meaning of safety decals on the header for user safety.

Overview of the main components of the Grain Belt Plus header and their functions.

Step-by-step instructions for safely and efficiently mounting the header onto the combine.

Defines terms used for combine and header orientations to aid in mounting/dismounting.

Steps for preparing the combine before mounting the header, including removing old headers.

Steps for preparing the header itself, including checking adapter area and hydraulic hoses.

Information about selecting and installing the correct adapter plate based on the combine make.

Detailed steps for physically mounting the header to the combine's adapter plate.

Instructions for converting the header's transport axle setup to its field operating position.

Procedure for safely removing the storage axle from the header.

Steps for storing the hitch assembly when the header is in integral transport configuration.

Instructions for installing gauge wheels as an optional feature for the header.

Guidance on adjusting gauge wheels to ensure proper header height and flotation.

Procedure for aligning the hydraulic pump assembly for proper operation.

Explanation of the header reverse function for clearing obstructions in the feeder house.

Instructions for connecting the header's drive shaft to the combine's feeder house shaft.

Details on connecting the header's hydraulic hoses and multi-link system to the combine.

Guidance on making proper electrical connections between the header and combine systems.

Instructions for connecting the interrupt harness for automatic reel height control.

Procedure for starting the combine and header after mounting, including checks and adjustments.

Instructions on using the header reverse function to clear material buildup.

Step-by-step guide for safely detaching the header from the combine.

Procedure for converting the integral axle to its transport configuration.

Instructions for converting the hitch assembly for safe transport.

Final steps to disconnect and separate the header from the combine after dismounting.

Adjusting the forward angle of the cutter bar using hydraulic tilt controls.

Adjusting adjuster bolts to achieve proper table leveling and height.

Adjusting header floatation using restrainer plates and pins.

Recommended hydraulic pressure ranges for the header's self-contained system.

Troubleshooting steps for high hydraulic pressure issues, including knife drive and draper checks.

Checks for draper tension, bearings, and potential motor issues.

Procedure for adjusting relief valves to increase output for tough crop conditions.

Troubleshooting steps for low or fluctuating hydraulic pressure, checking oil levels and lines.

Hydraulic schematic for the solid reel lift circuit with single reel drive.

Hydraulic schematic for the split reel lift circuit with double reel drive.

Hydraulic schematic for fore & aft and header tilt assembly.

Hydraulic schematic for the cross auger assembly.

Detailed procedure for removing the header sub-frame, including disconnecting lines and securing parts.

Connecting the header tilt cylinder pressure line.

Connecting electrical connectors for the header.

Schedule and types of grease for lubricating various header components.

Recommended hydraulic fluids and filter change intervals.

Routine maintenance checks for finger auger, hydraulic system, and cutting system.

Inspection and maintenance of reel components, including fingers, bearings, and drive.

Maintenance checks for tires, bolts, pins, and wheel bolt torque.

Checking reel drive coupler bolts, motor alignment, and hydraulic lines.

Guidance on setting reel speed relative to ground speed for optimal crop handling.

Information on hydraulic fore & aft and split/solid reel lift circuits.

Adjusting reel height stops and control arms for proper reel height.

Procedure for centering the reel on the header opening.

Adjusting reel height and fore/aft position for down crops.

Adjusting reel height and fore/aft position for standing crops.

Adjusting the tine pitch on UII pick-up reels for optimal crop gathering.

Description of HCC reels and adjustment of tine pitch.

Procedure for adjusting the tine pitch on Hart-Carter reels.

Lubrication instructions for reel shaft bearings.

Adjustment of control rings for U-II reels to compensate for wear.

Pre-operation checklist for reel and header components.

Ensuring the idler roller is properly aligned before draper installation.

Step-by-step instructions for installing the draper canvas on the deck.

Procedure for adjusting draper tension and checking tracking.

Adjusting draper tracking to ensure proper alignment on the rollers.

Information on proper draper speed, linked to knife drive and pump settings.

Maintaining proper tension on center drapers to prevent drive roller slipping.

Ensuring proper tracking and alignment of feeder deck drapers.

Instructions for splicing draper material when repairs are needed.

Procedure for removing the idler roller from the draper deck.

Procedure for removing the drive roller assembly from the draper deck.

Steps to remove the idler roller from the feeder deck.

Procedure for removing the drive roller from the center deck.

Instructions for installing the feeder deck draper.

Operation of the feeder deck clean-out doors for debris removal.

Procedure for removing bearings from the idler roller.

Procedure for installing bearings into the idler roller.

Procedure for removing bearings from the drive roller.

Instructions for removing the draper motor.

Procedure for installing a new draper motor onto the drive roller.

Annual maintenance tasks for drapers and decks, including cleaning and lubrication.

Adjusting the vertical position of the finger auger drum for proper feeding.

Procedure to decrease the clearance between auger fingers and the subframe pan.

Procedure to increase the clearance between auger fingers and the subframe pan.

Adjusting the forward and backward position of the finger auger.

Adjusting the extension and retraction timing of the auger fingers.

Function and installation of the drive-line guard retainer chain.

Instructions for assembling the drive shaft guard.

Information on the drive shaft's over-running clutch and its function.

Installation and alignment of EasyCut guards.

Role of bridge rollers in guiding the knife's travel.

Information on sickle sections and their proper cutting condition.

Procedure for replacing individual sickle sections on the knife.

Care and maintenance of the knife drive and knife head.

Description of the knife speed monitoring system.

Procedure for adjusting knife speed via the pump control arm.

Function and installation of the connector bar on 45 ft header models.

Use and installation of the overlap kit for double knife drives.

Instructions for repairing a broken knife back using a connector bar.

Function of feather plates in providing a transition for cut crop.

Managing air pressure in the pneumatic suspension system for cutter bar flotation.

Adjusting the travel limits of the suspension paddles.

Regular inspection of the pneumatic table suspension system.

Information for the optional header storage trailer operator's manual.

Instructions for installing optional Schumacher crop lifters for downed or lodged crops.

Instructions for installing the special series lifter for ground following.

Details on adapter plates required for different combine makes.

Terminology for bezel components used in Agco combine setups.

Bezel layout configuration using all hardware and specific top guide plate position.

Bezel layout with top guide plate moved towards the outer edge of the subframe.

Bezel layout requiring removal of top guide plates and first bezels.

Bezel layout with no guide plates, bezels removed, and webs moved outwards.

Bezel layout with no guide plates, bezels and webs moved outwards.

Bezel layout using all hardware with guide plates cut to fit.

Initial physical setup and adjustment of the header height control system.

Procedure for calibrating header height control sensors via combine diagnostics.

Steps for manually adjusting sensor calibration when automatic calibration fails.

Troubleshooting setup issues when voltage readings are out of range.

Addresses flotation restrainer pin settings affecting header float range.

Addresses link arm setup affecting sensor voltage range.

Tips for ensuring smooth operation of header height control sensors.

System self-test procedure performed on power-up.

Switching between Automatic and Manual modes for reel height control.

Adjusting system sensitivity for different crop conditions and machine response.

Programming the Safety Set Point for automatic reel height control.

Procedure for adjusting or re-aligning cutter bar sensors for reel height control.

Guidelines for safely towing the header using the slow speed transport assembly.

Procedure for attaching and storing the slow speed transport assembly with the header.

Description and function of the optional cross auger assembly.

Description and function of the reel speed sensor.

Troubleshooting issues related to hooking the header to the combine adapter.

Troubleshooting common draper issues like tracking, slipping, and not turning.

Troubleshooting for deck lifting out of position.

Troubleshooting issues with the finger auger, including plugging and material wrapping.

Troubleshooting problems with the knife, such as stalling, speed issues, and vibration.

Troubleshooting header leveling issues.

Troubleshooting issues related to the hydraulic pump, including overheating and leaks.

Troubleshooting problems with the header not lifting.

Troubleshooting issues with the reel not raising, holding height, or turning erratically.

Troubleshooting for the sub frame being too close to the ground.

Troubleshooting issues with draper angle and suspension feel.

Troubleshooting miscellaneous issues like material buildup and crop shattering.

Weight specifications for different header models in lbs/kg format.

List of standard equipment included with the Grain Belt Plus Header.

List of available optional equipment for the Grain Belt Plus Header.

Torque specifications for various unified and metric bolts and cap screws.

Torque values for tightening flare-type tube fittings.

Torque specifications for tightening O-ring fittings.