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Honeywell DCP550 User Manual

Honeywell DCP550
230 pages
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EN1I-6186
Issue 13 (04/08)
DCP551 Mark
ΙΙ
Digital Control Programmer
User’s Manual
www.honeyvell.energy

Table of Contents

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Honeywell DCP550 Specifications

General IconGeneral
BrandHoneywell
ModelDCP550
CategoryMotherboard
LanguageEnglish

Summary

TECHNICAL ASSISTANCE

SAFETY PRECAUTIONS

Organization of This User's Manual

Chapter 1. PRODUCT OUTLINE

Provides an overview of the product's features and capabilities.

Chapter 2. NAMES AND FUNCTIONS OF PARTS

Details the components and their roles within the device.

Chapter 3. INSTALLATION AND MOUNTING

Guides on how to install and mount the controller safely and correctly.

Chapter 4. WIRING

Covers essential precautions and procedures for connecting the controller.

Chapter 5. FUNCTIONS

Explains the various operational modes and functionalities of the device.

Chapter 6. OPERATION

Describes how to use and operate the controller effectively.

Chapter 7. PARAMETER SETUP

Details the process of configuring device parameters and settings.

Chapter 8. PROGRAM SETUP

Guides on creating and managing control programs for the device.

Chapter 10. TROUBLESHOOTING

Provides solutions for common problems and diagnostic information.

Chapter 12. CALIBRATION

Outlines the procedures for calibrating the controller's inputs and outputs.

Chapter 1. PRODUCT OUTLINE

Chapter 2. NAMES AND FUNCTIONS OF PARTS

Chapter 3. INSTALLATION AND MOUNTING

3-1 Before Installation

Covers essential safety precautions and considerations before installation.

3-2 Installation

Details the procedures and requirements for installing the unit.

Chapter 4. WIRING

4-1 Precautions on Wiring

Essential safety warnings and precautions for wiring the controller.

4-5 Power Supply and Grounding

Explains the correct methods for power supply connection and grounding.

4-6 PV Input (Analog Input) Connection

Details how to connect PV input signals for different sensor types.

4-7 Control Output Connection

Covers the procedures for connecting various control output types.

4-11 Communication Connection

Covers connection procedures for communication interfaces like RS-485.

Chapter 5. FUNCTIONS

5-2 Program Pattern

Explains the different systems (RAMP-X, RAMP-T, RAMP-E) for setting program patterns.

Events

Details how to set event types, including time, PV, code, and mode events.

PID group selection

Explains methods for selecting PID groups and automatic PID group switching.

G.SOAK (Guarantee soak)

Explains the G.SOAK function for ensuring soak periods and its settings.

Mode

Describes the different operating modes (READY, RUN, HOLD, etc.).

Input Process Functions

Describes how analog input signals are processed and linearized.

Channel switching (PV input 2 channel model)

Explains how to switch between PV inputs in a dual-channel system.

Control output

Explains how control output is processed for different configurations.

Auxiliary output

Explains the processing for auxiliary outputs 1 and 2.

Chapter 6. OPERATION

6-2 Basic Display Selection

Explains how to navigate and view information on the controller's displays.

Program run mode displays

Details the various display screens available during program execution.

Constant value control mode

Describes how to operate the controller in constant value control mode.

6-3 Selecting Programs

Guides on how to select and manage program numbers for execution.

6-4 External Switch Operation

Explains how external switches can be used to control operations.

6-5 Manual Operation and Auto-Tuning

Covers manual control of outputs and the auto-tuning process.

Chapter 7. PARAMETER SETUP

7-1 Parameter Setup

Details how to navigate and select parameter groups for modification.

Modifying individual items and exiting the setting mode

Explains the process of changing parameter values and saving settings.

Variable parameter setting

Lists and describes all variable parameters (PA01-PA120) for configuration.

PID parameter setting

Lists and describes all PID parameters for different PID groups.

Setup data setting

Details all setup data parameters (C01-C100) for device configuration.

Chapter 8. PROGRAM SETUP

8-1 Program Setup

Guides on how to start and configure program settings.

Setting event items

Details how to set event items, including PV events.

8-3 General Reset

Details how to perform a general reset to factory defaults.

Chapter 9. MEMORY CARD OPERATIONS

9-2 Save Procedures

Guides on how to save various types of data to a memory card.

9-3 Load Procedures

Guides on how to load data from a memory card back to the controller.

9-4 Autoload

Explains automatic loading of programs from memory cards.

9-5 Error Message List

Lists common error messages during memory card operations and their solutions.

Chapter 10. TROUBLESHOOTING

10-1 Self-Diagnostic Functions and Alarm Code Displays

Explains the controller's self-diagnostic routines and alarm codes.

10-2 Key Input Related Problems

Provides solutions for issues related to key input and mode changes.

10-3 When the BAT LED Flashes

Explains the meaning of the BAT LED flashing and battery replacement.

Battery replacement procedures

Provides step-by-step instructions for replacing the controller's battery.

Chapter 11. SPECIFICATIONS

11-1 Specifications

Lists detailed technical specifications for the DCP551 controller.

Chapter 12. CALIBRATION

12-1 Calibration Procedures

Outlines general procedures and precautions for calibrating the controller.

12-2 Calibration Procedures

Details the steps to enter calibration mode and select calibration items.

PV calibration

Outlines the procedures for calibrating PV inputs, including channel and gain selection.

PV zero, span

Details the steps for PV zero and span adjustments.

Cold junction sensor calibration

Provides procedures for calibrating cold junction compensation for CH1 and CH2.

Current output calibration

Details the calibration process for current outputs (OUT CH1, CH2, AUX CH1, CH2).

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