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Honeywell RM7838B User Manual

Honeywell RM7838B
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INSTALLATION INSTRUCTIONS
66-1094-08
RM7838C1020 only
SIL
3
Capable
RM7838B,C
7800 SERIES Relay Module
APPLICATION
The Honeywell RM7838B,C is a microprocessor based
integrated burner control for industrial process modulating
semiautomatically fired gas, oil, coal or combination fuel
single burner applications. The RM7838B,C System consists
of a relay module, wiring subbase, keyboard display module
(KDM), amplifier, and purge card. Options include Data
ControlBus Module™, remote display mounting, and first-out
expanded annunciator.
Functions provided by the RM7838B,C include automatic
modulated High Fire and Low Fire proven Purge, burner pilot
startup with pilot valve hold, a special pilot valve hold from the
Run condition, flame supervision, system status indication,
system or self-diagnostics and troubleshooting.
The RM7838C differs from the RM7838B as follows:
1. Alarms only on Safety Shutdown.
2. Requires ST7800C Purge Timer.
3. C1004 has 15 second MFEP. C1020 has 5 second
MFEP.
This document provides installation and static checkout
instructions. Other applicable publications are:
65-0084: Q7800A,B 22-Terminal Wiring Subbase
Product Data.
65-0089: ST7800A,C Plug-In Purge Timer
Installation Instructions.
65-0090: S7800A Keyboard Display Module
Product Data.
65-0101: S7830 Expanded Annunciator Product
Data.
65-0109: R7824, R7847, R7848, R7849, R7851,
R7852, R7861, R7886 Flame Amplifiers
for the 7800 Series Product Data.
65-0131: 221818A Extension Cable Assembly
Product Data.
65-0229: 7800 Series Relay Modules Checkout and
Troubleshooting Product Data.
65-0249: S7810M ModBus™ Module Product Data.
SPECIFICATIONS
Electrical Ratings (See Table 4):
Voltage and Frequency: 120 Vac (+10/-15%),
50/60 Hz (±10%).
Power Dissipation:
RM7838B,C: 10W maximum.
Maximum Total Connected Load: 2000 VA.
Fusing Total Connected Load: 15A maximum, type SC or
equivalent, fast blow.
Environmental Ratings:
Ambient Temperature:
Operating: -40°F to +140°F (-40°C to +60°C).
Storage: -40°F to +150°F (-40°C to +66°C).
Humidity: 85% relative humidity continuous, noncondensing.
Vibration: 0.5G environment.
SIL 3 Capable:
SIL 3 Capable in a properly designed Safety Instrumented
System. See form number 65-0312 for Certificate Agree-
ment.
Approvals:
Underwriters Laboratories Inc. Listed: File No. MP268, Guide
No. MCCZ.
Canadian Standards Association Certified: LR9S329-3.
Factory Mutual Approved: Report No. 1V9A0.AF.
Swiss Re (formerly Industrial Risk Insurers): Acceptable.
Federal Communications Commission: Part 15, Class B,
Emissions.
Gastec: EN298, Report 115679/4 (RM7838C1020 only)
IMPORTANT
A Flame Detection System is required for operation
and must be ordered separately. Select the
applicable Flame Signal Amplifier and matching
Flame Detector in form 65-0109.
INSTALLATION
When Installing this Product...
1. Read these instructions carefully. Failure to follow
them could damage the product or cause a hazardous
condition.
2. Check the ratings given in the instructions and marked
on the product to make sure the product is suitable for
the application.
3. Installer must be a trained, experienced, flame
safeguard service technician.
4. After installation is complete, check out the product
operation as provided in these instructions.
maxon.su
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Honeywell RM7838B Specifications

General IconGeneral
BrandHoneywell
ModelRM7838B
CategoryComputer Hardware
LanguageEnglish

Summary

APPLICATION

System Overview and Differences

Overview of the RM7838B,C and key differences of the RM7838C model.

SPECIFICATIONS

Ratings, Approvals, and Certifications

Details electrical/environmental ratings, SIL 3 capability, and agency certifications.

INSTALLATION INSTRUCTIONS

Important Guidance and Initial Checks

Crucial points for safe installation, technician qualifications, and initial checks.

Safety and Installation Environment

Hazard Warnings and Location Factors

Critical warnings on hazards and guidance on location, humidity, vibration, and weather.

Wiring Subbase Installation

Mounting and Wiring Best Practices

Instructions for mounting the subbase and essential guidelines for wiring connections.

Final Checks and Checkout

Final Wiring Verification

Procedures to verify power supply, disconnects, wiring, and connections before final installation.

Static Checkout Introduction

Explains the purpose of static checkout and its importance before energizing the system.

Checkout Procedure Details

Recommended Equipment and Instructions

Lists recommended tools and general guidelines for executing static checkout tests.

Static Checkout Tests

Test Descriptions and Troubleshooting

Details test numbers, expected outcomes, and troubleshooting for abnormal results.

PRINCIPAL TECHNICAL FEATURES

System Overview and Diagnostics

Highlights core functions, safety features, annunciation, and diagnostics.

Operation

Sequence of Operation Steps

Describes the burner sequence steps: Initiate, Standby, Purge, Pilot Flame, Main Flame, Run.

Operation Details

Ignition Trials and Safety Shutdowns

Details PFEP, MFEP, and causes of safety shutdowns.

Run/Test Switch Functionality

Switch Operation Modes

Explains how the Run/Test switch alters the burner sequence for testing and adjustment.

Settings and Adjustments

Selectable Site-Configurable Jumpers

Details the function of site-configurable jumpers for customizing operation.

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