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Honeywell WV4460E User Manual

Honeywell WV4460E
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INSTALLATION INSTRUCTIONS
Place Bar Code Here
69-1872EF-01
WV4460E Power Vent Water
Heater Controls
APPLICATION
The WV4460E Water Heater Control System is designed
for power vent water heater applications.
The WV4460E provides these features:
Gas regulation and manual valve features
Intermittent spark-to-pilot ignition
Flame supervision using flame rectification
sensing through the spark rod. This flame sense
circuit uses patented technology to create a
robust sensing signal that is independent of AC
line polarity and appliance earth grounding.
Water temperature sensing using solid state
sensors potted in a submersion well assembly
Manually resettable High Temperature Cutout
(TCO)
Induced draft blower motor control
Draft proving switch sensing via pressure switch
Variable resistance flammable vapor sensor with a
sensing and control algorithm to provide
automatic shutdown when hydrocarbon vapors
such as gasoline are detected
Retains up to 10 fault code histories in non-
volatile memory (available through the
EnviraCOM communication port)
Solid state setpoint adjustment over a factory
preset temperature range using a linear
potentiometer to provide high resolution
adjustment
Special control features are available to address items
such as stacking. See a Honeywell Product Specialist for
more information.
The specific application of the WV4460E System is the
responsibility of the appliance manufacturer. See the
Specifications below for temperature ranges and
regulator types. The WV4460E system refers to the
combination of the valve (VT8804A) and the electronic
control module (WT4834Q).
SPECIFICATIONS
IMPORTANT
WV4460E Controls provide direct replacement
only; do not substitute other models.
Body Pattern: 90 degree with 1/2 in. inlet and 1/2 in.
inverted flare outlet.
Natural gas model has right-hand threaded inverted
outlet.
LP gas model has left-hand threaded inverted outlet.
Mounting: Mounting in upright position only.
Electrical Tolerences:
Voltage Minimum: 98 Vac, 60 Hz.
Voltage Maximum: 132 Vac, 60 Hz.
Current in Running Mode: 0.1 Amps @ 120 VAC (plus
inducer motor draw)
Current in Idle Mode: 0.1 Amps @ 120 VAC
Inducer Motor drive rating: 3.5 Amps FLA and 7.0 Amps
LRA for 30,000 cycles
Capacity: See Table 1.
Conversion: Use conversion factors in Table 2 to convert
capacities for other gases.
Regulation Range (Btuh);
With 1/2 in. NPT inlet and 1/2 in. Inverted Flare Outlet:
Natural Gas:
Minimum: 30,000
Maximum: 100,000
LP Gas:
Minimum: 40,000.
Maximum: 100,000
Temperature Range:
Operating 0°F to 150°F (-18°C to 66°C)*
Storage -40°F to 175°F (-40°C to 79°C)
* Gas valve regulation range is guaranteed from 32°F to
150°F (0°C to 66°C)
Humidity:
90% Non-condensing at 95°F
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Honeywell WV4460E Specifications

General IconGeneral
Gas TypeNatural Gas, Propane
Voltage24V AC
Power Supply24V AC
Frequency60 Hz
Control TypeOn/Off
DisplayLED Display
Ignition TypeDirect Ignition (DI)
PrepurgeYes
Retries3 retries
Input TypeThermocouple or RTD
Output TypeRelay Output
Control AlgorithmPID Control
DimensionsVaries by model

Summary

APPLICATION

WV4460E Features

Lists key features of the WV4460E Water Heater Control System.

INSTALLATION INSTRUCTIONS

SPECIFICATIONS

Lists technical specifications for the WV4460E controls.

Temperature Range

Lists the operating and storage temperature ranges for the control.

Humidity

Indicates the humidity limits for proper operation.

Accessory Parts

Well Assemblies

Lists part numbers for well assemblies with different insulation and insertion depths.

Pilot Assembly

Refers to the pilot assembly part number and options.

Flammable Vapor Sensor

Mentions the flammable vapor sensor and its service manual reference.

PLANNING THE INSTALLATION

Safety Warnings

Highlights critical safety warnings for installation, including fire, explosion, and heat hazards.

Environmental Considerations

Advises on protecting the control from water, humidity, chemicals, dust, and heat.

INSTALLATION

General Installation Precautions

Emphasizes reading instructions, checking ratings, installer qualifications, and product checkout.

Location

Specifies the mounting location of the WV4460E on the water heater tank.

Install Control to Water Tank

Provides step-by-step instructions for mounting the control to the water tank.

Connect Gas Supply

Gas Supply Safety

Details safety procedures and warnings for connecting the gas supply, including leak detection.

Piping and Tubing Installation

Covers requirements for piping, tubing, sediment traps, and pipe compound.

Wiring

Wiring Connections

Details the electrical connections for sensors, ground, and harnesses using a diagram.

Fill Tank and Turn on Main Burner

Turn on Main Burner

Provides instructions for filling the tank and turning on the main burner, including safety cautions.

Gas Leak Test

Gas Leak Test Procedure

Outlines the steps for performing a gas leak test using a soap and water solution.

Gas Input and Burner Ignition

Gas Input Check

Describes methods for checking gas input using meter clocking or a manometer.

Perform Flame Current Check

Details steps for checking and ensuring adequate flame current.

MAINTENANCE

Maintenance Frequency

Discusses factors influencing maintenance frequency and recommendations.

Troubleshooting with LED Indicator

LED Status and Troubleshooting

Correlates green LED status codes with specific issues and repair actions.

Troubleshooting without LED Status

Troubleshooting Flowchart

Provides a flowchart for diagnosing issues when the status LED is not available.

INSTRUCTIONS TO THE HOMEOWNER

Turning On The Appliance

Step-by-step guide for turning on the appliance, including safety precautions and reset procedures.

Turning Off The Appliance

Procedure for safely shutting down the appliance, including gas supply cutoff.

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