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Hoshizaki KM-2500SRH3 User Manual

Hoshizaki KM-2500SRH3
61 pages
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Hoshizaki
“A Superior Degree
of Reliability”
www.hoshizaki.com
Models
KM-2500SWH3
KM-2500SRH3
Stackable Crescent Cuber
Hoshizaki America, Inc.
Number: 73164
Issued: 6-10-2010
SERVICE MANUAL

Table of Contents

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Hoshizaki KM-2500SRH3 Specifications

General IconGeneral
Ice TypeCrescent Cube
Dimensions (W x D x H)30 x 30 x 29.5 in
RefrigerantR-404A
CondenserAir-Cooled
TypeModular Ice Maker
Production Capacity2500 lbs/24 hrs
Ice StyleCrescent
Production2500 lbs/24 hrs

Summary

Important Safety Information

General Safety Precautions

Safety warnings regarding electrical connection, power supply, grounding, and alterations.

Specifications

KM-2500SWH3 (water-cooled) Specifications

Electrical, production, consumption, dimensions, and component details for the water-cooled model.

KM-2500SRH3 (remote air-cooled) Specifications

Electrical, production, consumption, dimensions, and component details for the remote air-cooled model.

Condenser Unit Specifications (URC-23F)

Dimensional data for the URC-23F condenser unit.

URC-23F Condenser Unit Details

Electrical, fan motor, dimensions, weight, connections, and operating conditions for the URC-23F.

General Information

KM-2500SWH3 Construction Overview

Explains the construction of the icemaker with labeled components.

KM-2500SRH3 Construction Overview

Illustrates the construction of the remote air-cooled icemaker with labeled parts.

Bin Control System Operation

Describes the function and precautions for the thermostatic bin control switch.

Float Switch Functionality

Explains the role of the float switch in water level and ice detection.

Thermistor Sensor Role

Details the thermistor's use as a harvest control sensor for suction line temperature.

Control Switch Positions and Functions

Outlines the three positions of the control switch: OFF, ICE, and WASH.

Sequence of Operation

Cycles and Shutdown Descriptions

Describes the operational steps including fill, harvest, freeze, and pump-out cycles.

Sequence Flow Chart

Visual representation of the operational cycle sequence for both models.

Control Board

Control Board Handling and Information

Information on the exclusive control board, its pretesting, and handling precautions.

Control Board Layout and Components

Identifies and explains the layout of the "E" control board and its connectors.

Control Board Features and Safeties

Explains features like water supply period, timers, and safeties like high/low voltage cut-outs.

LED Indicators and Audible Alarms

Details the meaning of LED lights and audible alarms for safeties and sequence steps.

Controls and Adjustments

Default Dip Switch Settings

Lists the factory default positions for the S4 dip switches on the control board.

Pump-Out Timer and Frequency Controls

Details settings for pump-out timer and frequency using dip switches.

Bin Control, Factory Use, and Freeze Timer Settings

Explains dip switch settings for bin control, factory use, and freeze timer.

Technical Information

Water and Refrigeration Circuit Diagrams

Illustrates the water and refrigeration circuits for the water-cooled model.

Remote Air-Cooled Circuit Diagrams

Depicts the water and refrigeration circuits for the remote air-cooled model.

Wiring Diagrams Overview

Presents the electrical wiring diagram for both water-cooled and remote air-cooled models.

Performance Data: KM-2500SWH3

Lists ice production, electric/water consumption, and cycle times for the water-cooled model.

Performance Data: KM-2500SRH3

Provides performance metrics for the remote air-cooled model, including production and consumption.

Service Diagnosis

Diagnostic Procedure Steps

Outlines a sequence check for diagnosing electrical and component failures.

Control Board Verification Procedure

Procedure to check the control board's functionality, switches, and outputs.

Bin Control Thermostat Check

Steps to check the thermostatic bin control switch for proper operation.

Float Switch Inspection and Cleaning

Procedure to check and clean the float switch for continuity and proper movement.

Thermistor Resistance Check

Guide to checking thermistor resistance and identifying potential issues.

Troubleshooting: No Ice Production

Lists common causes and remedies for the icemaker failing to produce ice.

Troubleshooting: Cycle and Motor Issues

Addresses issues with cycle termination, compressor, and motor problems.

Troubleshooting: No Ice (All Components Run)

Lists causes and remedies when all components run but no ice is produced.

Troubleshooting: Frozen Evaporator

Identifies causes and solutions for the evaporator freezing up.

Troubleshooting: Low Ice Production

Lists causes and remedies for reduced ice production.

Troubleshooting: Abnormal Ice Formation

Addresses issues with small cubes and cloudy or irregular ice formation.

Troubleshooting: Other Common Problems

Covers issues like abnormal noise and melting ice.

Component Removal and Replacement

Refrigerant Line Service Precautions

Warnings and cautions for servicing refrigerant lines, including recovery and leak testing.

Brazing and Refrigerant System Procedures

Guidelines for brazing, evacuation, and recharging the refrigerant system.

Compressor Removal and Replacement

Step-by-step instructions for removing and installing the compressor unit.

Expansion Valve Replacement Procedure

Procedure for removing and replacing the expansion valve, including drier replacement.

Hot Gas and Liquid Line Valve Replacement

Instructions for replacing the hot gas valve or liquid line valve.

Evaporator Removal and Replacement

Steps for removing and installing the evaporator, including tubing and rivets.

Water-Cooled Condenser Replacement

Procedures for removing and replacing the water-cooled condenser unit.

Remote Air-Cooled Condenser Replacement

Instructions for removing and replacing the remote air-cooled condenser.

Water Regulating Valve Replacement

Steps for removing and installing the water regulating valve on water-cooled models.

Water Regulating Valve Adjustment

How to adjust the water regulating valve for proper condenser drain temperature.

Headmaster (C.P.R.) Replacement

Instructions for removing and replacing the Headmaster (C.P.R.).

Thermistor Replacement Procedure

Detailed steps for removing and installing the thermistor with sealant and insulation.

Fan Motor Replacement (Remote)

Procedure for replacing the fan motor on remote air-cooled models.

Inlet Water Valve Replacement Procedure

Steps for removing and installing the inlet water valve.

Pump Motor Removal and Replacement

Instructions for removing and replacing the pump motor, including housing and impeller check.

Control Board Replacement Steps

Detailed procedure for removing and installing a new control board.

Cleaning and Maintenance

Cleaning and Sanitizing Instructions

General warnings and important notes regarding cleaning and sanitizing the icemaker.

Detailed Cleaning Procedure

Detailed steps for cleaning the icemaker using approved cleaning solutions.

Sanitizing Procedure Steps

Instructions for sanitizing the icemaker after the cleaning procedure.

Routine Maintenance Procedures

Covers maintenance for exterior, storage bin, scoop, and condenser coil.

Preparing Icemaker for Long Storage

Instructions to follow when storing the icemaker for extended periods or in sub-freezing temps.

Storage Preparation: Draining Water

Details on draining the water tank and removing water from the water-cooled condenser.

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