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Hoshizaki KM-450MAB User Manual

Hoshizaki KM-450MAB
80 pages
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Table of Contents

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Hoshizaki KM-450MAB Specifications

General IconGeneral
BrandHoshizaki
ModelKM-450MAB
CategoryIce Maker
LanguageEnglish

Summary

I. SPECIFICATIONS

1. NAMEPLATE RATING - KM-450MAB

Details electrical and refrigerant specifications for the KM-450MAB air-cooled model.

1. NAMEPLATE RATING - KM-450MWB

Details electrical and refrigerant specifications for the KM-450MWB water-cooled model.

1. NAMEPLATE RATING - KM-450MRB

Details electrical and refrigerant specifications for the KM-450MRB remote air-cooled model.

2. DIMENSIONS/CONNECTIONS - KM-450MAB

Provides physical dimensions and connection points for the KM-450MAB model.

2. DIMENSIONS/CONNECTIONS - KM-450MWB

Provides physical dimensions and connection points for the KM-450MWB model.

2. DIMENSIONS/CONNECTIONS - KM-450MRB

Provides physical dimensions and connection points for the KM-450MRB model.

3. SPECIFICATIONS - KM-450MAB

Lists technical specifications for the KM-450MAB model.

3. SPECIFICATIONS - KM-450MWB

Lists technical specifications for the KM-450MWB model.

3. SPECIFICATIONS - KM-450MRB

Lists technical specifications for the KM-450MRB model.

4. CONDENSER UNIT MODEL URC-4A

Specifications for the recommended remote condenser unit.

II. GENERAL INFORMATION

1. CONSTRUCTION - KM-450MAB

Illustrates internal components of the KM-450MAB model.

1. CONSTRUCTION - KM-450MWB

Illustrates internal components of the KM-450MWB model.

1. CONSTRUCTION - KM-450MRB

Illustrates internal components of the KM-450MRB model.

2. CONTROLLER BOARD - SOLID-STATE CONTROL

Describes the exclusive solid-state control system used in the icemaker.

2. CONTROLLER BOARD - GENERAL DESCRIPTION

Overview of the printed circuit board and its quality.

2. CONTROLLER BOARD - CONTROLS AND ADJUSTMENT

Details controls like Defrost Timer, Drain Timer, and Bin Control settings.

2. CONTROLLER BOARD - SEQUENCE

Explains the operational sequence of the icemaker's cycles.

2. CONTROLLER BOARD - CHECKING CONTROLLER BOARD

Procedures for testing and verifying controller board functionality.

III. INSTALLATION AND OPERATING INSTRUCTIONS

1. CHECKS BEFORE INSTALLATION

Essential pre-installation checks to ensure proper setup and function.

2. HOW TO REMOVE PANELS

Step-by-step guide for safely removing the icemaker's external panels.

3. LOCATION

Guidelines for selecting an optimal and safe location for the icemaker.

4. SET UP

Instructions for assembling and positioning the icemaker and storage bin.

5. ELECTRICAL CONNECTION

Critical steps for safely connecting the icemaker to the power supply.

6. REMOTE CONDENSER UNIT INSTALLATION

Procedures for installing the remote condenser unit, including checks and location.

7. WATER SUPPLY AND DRAIN CONNECTIONS

Guidance on correctly connecting water supply and drain lines.

8. FINAL CHECK LIST

A comprehensive list of checks before starting the icemaker.

9. START UP

Steps for initial power-up and starting the icemaking process.

10. PREPARING FOR LONG STORAGE

Instructions for safely shutting down and preparing the icemaker for extended periods.

IV. MAINTENANCE AND CLEANING INSTRUCTIONS

1. CLEANING INSTRUCTIONS

Procedures for routine cleaning and sanitizing the icemaker.

1. CLEANING INSTRUCTIONS - CLEANING PROCEDURE

Step-by-step process for cleaning the icemaker using a cleaning solution.

1. CLEANING INSTRUCTIONS - SANITIZING PROCEDURE

Steps for sanitizing the icemaker using a hypochlorite solution.

2. MAINTENANCE - STAINLESS STEEL EXTERIOR CARE

Instructions for cleaning and maintaining the stainless steel surfaces.

2. MAINTENANCE - STORAGE BIN AND SCOOP CLEANING

Guidance on cleaning the ice storage bin and scoop.

2. MAINTENANCE - AIR FILTER MAINTENANCE

Instructions for cleaning the air filter on air-cooled models.

2. MAINTENANCE - CONDENSER MAINTENANCE

Maintenance procedures for the condenser unit.

V. TECHNICAL INFORMATION

1. WATER CIRCUIT AND REFRIGERANT CIRCUIT

Diagrams and explanations of water and refrigerant flow paths.

2. WIRING DIAGRAM

Electrical diagrams for connecting and troubleshooting components.

3. TIMING CHART

Illustrates the sequence and timing of various operational cycles.

4. PERFORMANCE DATA

Charts showing ice production, consumption, and pressure at different conditions.

VI. SERVICE DIAGNOSIS

1. NO ICE PRODUCTION

Troubleshooting guide for issues preventing ice production.

2. EVAPORATOR IS FROZEN UP

Diagnosing and resolving evaporator freezing problems.

3. LOW ICE PRODUCTION

Troubleshooting steps for reduced ice production rates.

4. ABNORMAL ICE

Identifying causes for small, cloudy, or irregular ice cubes.

5. OTHERS

Addresses other issues like bin fill stops, abnormal noise, and melting ice.

VII. REMOVAL AND REPLACEMENT OF COMPONENTS

1. SERVICE FOR REFRIGERANT LINES

Procedures for safely discharging, evacuating, and recharging refrigerant.

2. BRAZING

Safety precautions and notes for brazing refrigerant lines.

3. REMOVAL AND REPLACEMENT OF COMPRESSOR

Detailed steps for replacing the compressor unit.

4. REMOVAL AND REPLACEMENT OF DRIER

Guide for removing and installing the refrigerant drier.

5. REMOVAL AND REPLACEMENT OF EXPANSION VALVE

Steps for replacing the expansion valve in the system.

6. REMOVAL AND REPLACEMENT OF HOT GAS VALVE AND/OR LINE VALVE

Procedures for replacing hot gas and line valves.

7. REMOVAL AND REPLACEMENT OF WATER REGULATING VALVE

Instructions for replacing the water regulating valve on water-cooled models.

8. ADJUSTMENT OF WATER REGULATING VALVE

How to adjust the water regulating valve for optimal performance.

9. REMOVAL AND REPLACEMENT OF CONDENSING PRESSURE REGULATOR

Steps for replacing the CPR on remote air-cooled models.

10. REMOVAL AND REPLACEMENT OF THERMISTOR

Guide for removing and installing the thermistor sensor.

11. REMOVAL AND REPLACEMENT OF FAN MOTOR

Procedures for replacing the fan motor.

12. REMOVAL AND REPLACEMENT OF WATER VALVE

Steps for removing and installing the water inlet valve.

13. REMOVAL AND REPLACEMENT OF PUMP MOTOR

Guide for replacing the water pump motor.

14. REMOVAL AND REPLACEMENT OF SPRAY TUBES

Instructions for removing and replacing the spray tubes.

VIII. PROCEDURES FOR CHECKING INSIDE THE CONTROL BOX

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