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Hubbell EVP Series - User Manual

Hubbell EVP Series
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POLYMER-HOUSED ARRESTERS EVP - SERIES
Installation Instructions: 17-5156
Introduction
Hubbell Power Systems surge arresters are designed to limit
surge voltage by conducting the surge current to ground,
and thus avoiding equipment damage. The arresters are of
single pole design, suitable for outdoor use, and designed in
accordance with the latest revision of industry standard IEEE
C62.11 and IEC 60099-4.
Each EVP arrester contains a number of vertically stacked zinc
oxide valve elements overwrapped with an epoxy-impregnated
fiberglass filament wrap, contained within ESP® polymer
weathershed housing(s). The metal end fittings attached to the
housing(s) vary with the specific design ordered.
Three arresters are required for three-phase installation. With the
exception of special multi-rated designs, arresters are shipped as
a single assembled unit. Multi-rated arresters consist of separate
units that must be stacked and bolted together in the field.
Application
Initial Inspection
Rough handling can result in damage to the surge arrester.
Arresters should be carefully removed from the carton or crate
for inspection. If damage is apparent, do not install the arrester.
Claims for shipping damage should be registered immediately
with the common carrier.
The arrester model number, rated voltage (Ur for IEC arresters),
and MCOV (Uc for IEC arresters) are identified on the arrester
nameplate. The nameplate information should be checked
against the shipping memorandum.
Line and Ground Connections
Line and ground hardware are shipped unassembled to the
arrester and will be contained inside the carton or crate. Install
supplied line and ground terminals to the arrester as indicated
on the outline drawing. Connect the arrester ground to the
apparatus ground and the main station ground, utilizing a reliable
common ground network of low resistance. Line connections
should not place excessive mechanical stress on the arrester.
Installation Location
Install the arrester electrically as close as practicable to the
equipment to be protected. Keep the arrester connections short
and direct. The footings of all outdoor piers or supports should
extend below the frost line and be elevated above the ground
line suciently to meet personnel safety requirements.
Altitude and Temperature
EVP-series arresters can be used from 0 to 12,000 feet (3600m)
altitude. These arresters can be used in locations where the
maximum temperature does not exceed 60° C and where the
weighted average temperature does not exceed 45° C. The
minimum operating temperature is -60° C.
Mounting
Ensure that all feet are firmly positioned before drawing down
foundation bolts to avoid unnecessary stresses in the end fittings.
Tighten the bolts firmly.
It is permissible to mount some lower voltage arresters
horizontally. However, please consult your HPS sales
representative to be sure that horizontal mounting is permissible
for a particular arrester.
! CAUTION
The equipment covered by these instructions should be installed and serviced only by competent personnel familiar with
good safety practices. This instruction is written for such personnel and is not intended as a substitute for adequate training
and experience in safe procedures.
! WARNING
Prior to installing this product, check the nameplate information to verify that it is the correct product for the
application. Verify that the nameplate information corresponds to the information provided on the outline drawing.
! WARNING
EVP Arresters must be applied where the continuous
phase-to-ground voltage at the arrester location does
not exceed the arrester continuous voltage capability
as indicated on the nameplate. Arrester physical size
may not determine the voltage rating. Do not install
arrester If type, rated voltage (Ur for IEC arresters) and
maximum continuous operating voltage (Uc for IEC
arresters) are not exactly the same on the nameplate
and packaging labels.
Stud Size
Maximum Recommended
Tightening Torque
3/8" 20 ft-lb (27 Nm)
1/2" 40 ft-lb (54 Nm)
3/4" 125 ft-lb (170 Nm)
EVP Series - Rev 05/2020
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Summary

Introduction to Polymer-Housed Arresters

Line and Ground Connections

Connect arrester ground to apparatus and station grounds, utilizing a reliable common ground network.

Arrester Construction

Contains zinc oxide valve elements overwrapped with epoxy-impregnated fiberglass in a polymer weathershed housing.

Arrester Application and Installation

Voltage Rating Verification

Ensure continuous phase-to-ground voltage does not exceed arrester's rated voltage (Ur/Uc).

Initial Inspection and Handling

Inspect for damage upon receipt; do not install if damaged. Register claims with the common carrier.

Installation Location Guidelines

Install electrically close to equipment to be protected, keeping connections short and direct.

Altitude and Temperature Limits

Usable from 0-12,000 ft altitude; max temp 60°C, weighted avg 45°C, min -60°C.

Mounting Procedures

Ensure feet are firm before tightening foundation bolts to avoid unnecessary stresses in end fittings.

Specific Installation and Maintenance

Single Rated Arresters

For base-mounted units, shim as necessary under all but one foot for perpendicularity.

Multi Rated Arresters

Erect multi-unit arresters in the exact order identified on the outline drawing and nameplate.

Grading Rings Installation

Install grading ring on the line end if required, using provided hardware as per outline drawing.

Discharge Counter Installation

Requires an insulating base; install discharge counter and bases as shown on outline drawings.

Periodic Inspection and Removal

Disconnect from line before inspection; install temporary ground on line end to discharge static charge.

Storage and Packaging

Store arresters covered, dry, and clean. Most packaging is recyclable; adhere to regulations.

Summary

Introduction to Polymer-Housed Arresters

Line and Ground Connections

Connect arrester ground to apparatus and station grounds, utilizing a reliable common ground network.

Arrester Construction

Contains zinc oxide valve elements overwrapped with epoxy-impregnated fiberglass in a polymer weathershed housing.

Arrester Application and Installation

Voltage Rating Verification

Ensure continuous phase-to-ground voltage does not exceed arrester's rated voltage (Ur/Uc).

Initial Inspection and Handling

Inspect for damage upon receipt; do not install if damaged. Register claims with the common carrier.

Installation Location Guidelines

Install electrically close to equipment to be protected, keeping connections short and direct.

Altitude and Temperature Limits

Usable from 0-12,000 ft altitude; max temp 60°C, weighted avg 45°C, min -60°C.

Mounting Procedures

Ensure feet are firm before tightening foundation bolts to avoid unnecessary stresses in end fittings.

Specific Installation and Maintenance

Single Rated Arresters

For base-mounted units, shim as necessary under all but one foot for perpendicularity.

Multi Rated Arresters

Erect multi-unit arresters in the exact order identified on the outline drawing and nameplate.

Grading Rings Installation

Install grading ring on the line end if required, using provided hardware as per outline drawing.

Discharge Counter Installation

Requires an insulating base; install discharge counter and bases as shown on outline drawings.

Periodic Inspection and Removal

Disconnect from line before inspection; install temporary ground on line end to discharge static charge.

Storage and Packaging

Store arresters covered, dry, and clean. Most packaging is recyclable; adhere to regulations.

Overview

This manual describes the installation and maintenance of Hubbell Power Systems' EVP-series polymer-housed surge arresters. These devices are designed to protect electrical equipment by limiting surge voltage. They achieve this by conducting surge current to ground, thereby preventing damage to the protected apparatus.

Function Description

The EVP-series surge arresters are single-pole devices suitable for outdoor use. They are constructed in accordance with the latest revisions of industry standards IEEE C62.11 and IEC 60099-4. Each arrester unit comprises multiple vertically stacked zinc oxide valve elements. These elements are overwrapped with an epoxy-impregnated fiberglass filament wrap and enclosed within ESP® polymer weathershed housing(s). The specific design ordered dictates the type of metal end fittings attached to the housing(s). For three-phase installations, three arresters are required. Most arresters are shipped as a single assembled unit, except for special multi-rated designs, which consist of separate units that must be stacked and bolted together in the field during installation.

Usage Features

Installation:

The equipment should only be installed and serviced by competent personnel familiar with good safety practices. Before installation, it is crucial to verify that the product's nameplate information matches the application requirements and the outline drawing.

Initial Inspection:

Upon receipt, arresters should be carefully removed from their carton or crate and inspected for any damage resulting from rough handling. If damage is apparent, the arrester should not be installed, and claims for shipping damage should be registered immediately with the common carrier. The arrester's model number, rated voltage (Ur for IEC arresters), and MCOV (Uc for IEC arresters) are identified on the nameplate. This information must be checked against the shipping memorandum.

Application Location:

Arresters must be applied where the continuous phase-to-ground voltage at the arrester location does not exceed the arrester's continuous voltage capability as indicated on the nameplate. The physical size of the arrester may not necessarily determine its voltage rating. It is critical not to install an arrester if its type, rated voltage (Ur), and maximum continuous operating voltage (Uc) on the nameplate and packaging labels do not exactly match. The arrester should be installed electrically as close as practicable to the equipment it is intended to protect, with short and direct connections. Footings for outdoor piers or supports should extend below the frost line and be elevated sufficiently above the ground line to meet personnel safety requirements.

Altitude and Temperature:

EVP-series arresters can be used at altitudes ranging from 0 to 12,000 feet (3600m). They are suitable for locations where the maximum temperature does not exceed 60°C, and the weighted average temperature does not exceed 45°C. The minimum operating temperature is -60°C.

Mounting:

When mounting, ensure that all feet are firmly positioned before tightening foundation bolts to avoid unnecessary stresses in the end fittings. Tighten the bolts firmly. Some lower voltage arresters may be mounted horizontally; however, it is advisable to consult a Hubbell Power Systems sales representative to confirm horizontal mounting is permissible for a specific arrester.

Line and Ground Connections:

Line and ground hardware are shipped unassembled with the arrester and are typically found inside the carton or crate. Install the supplied line and ground terminals to the arrester as indicated on the outline drawing. The arrester ground must be connected to the apparatus ground and the main station ground using a reliable common ground network with low resistance. Line connections should not impose excessive mechanical stress on the arrester.

Single Rated Arresters:

For base-mounted arresters, shims should be used as necessary under all but one foot to ensure perpendicularity to the foundation.

Multi-Rated Arresters:

Special multi-rated arresters consist of two or more units. One or more of these units can be shorted by a supplied shorting bar to achieve an arrester voltage rating lower than the rating of the arrester without the shorting bar. The shorting bar connects to the arrester using provided terminals. The outline drawing indicates the locations for terminal installation. Multi-unit arresters must be erected in the exact order specified on the outline drawing and the nameplate attached to the lower end fitting of the bottom unit. Carefully check that each unit is vertical, shimming under all but one foot if necessary, and repeat this procedure for additional units.

Grading Rings:

Depending on the arrester's voltage rating and length, a grading ring may be required on the line end. The outline drawing specifies the correct location for installing the grading ring. Install the ring with the provided hardware. Grading rings are shipped on a separate pallet when required.

Discharge Counters:

An insulating base is required when installing a discharge counter with arresters. Both discharge counters and insulating bases are available as accessories through HPS sales personnel. Install these components as shown on the outline drawings. Always ensure that the ground connection is firmly made before connecting the arrester to an energized line. If an insulating unit is used at the ground end to permit the use of a discharge counter, the discharge counter must be connected (or the insulating unit shorted out) before connecting the arrester to an energized line.

Storage:

EVP arresters can be stored outdoors if suitable precautions are taken to prevent deterioration of the packing material. Arresters should be covered with a waterproof covering to keep them dry, clean, and free from litter until used. In climates where outdoor temperature and humidity extremes rapidly deteriorate the packing material, it is recommended that arresters intended for outdoor storage be removed from their packing and bolted (vertically) to a skid.

Packaging:

Most EVP packaging is recyclable in accordance with federal, state, and local regulations. Users are encouraged to adhere to all applicable regulations.

Maintenance Features

Periodic Inspection, Maintenance, and Removal:

Before inspecting or handling an arrester, it must be disconnected from the line. When a metal-oxide arrester is disconnected from an energized line, it may retain a small amount of static charge. As a precautionary measure, install a temporary ground on the line end of the arrester after it has been disconnected from the line. This ensures that any retained charge is discharged to ground. The temporary ground must be removed before the arrester is re-installed.

Testing:

These arresters do not require testing. No test that applies power voltage in excess of the maximum arrester voltage rating should be conducted without consulting Hubbell. There is no single field test that can indicate the complete operating characteristics of the arrester.

Hubbell EVP Series Specifications

General IconGeneral
CategoryIndustrial Electrical
SeriesEVP Series
Current Rating30A
IP RatingIP67
Mounting TypePanel Mount
Termination TypeScrew Terminal

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