Hubbell GAI-TRONICS 234

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Pub. 42004-194H

GAI-Tronics Corporation P.O. Box 1060, Reading, PA 19607-1060 USA

610-777-1374  800-492-1212  Fax: 610-796-5954

ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS

GAI-TRONICS® CORPORATION

A HUBBELL COMPANY

Model 234 Stanchion Assembly

Confidentiality Notice

This manual is provided solely as an installation, operation, and maintenance guide and contains sensitive

business and technical information that is confidential and proprietary to GAI-Tronics. GAI-Tronics

retains all intellectual property and other rights in or to the information contained herein, and such

information may only be used in connection with the operation of your GAI-Tronics product or system.

This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any third party.

Introduction

The complete emergency station is shipped in two stages. The Model 84504 Hardware Kit is usually

shipped in advance followed by the remaining assemblies (Model 84501, Model 84502, and Model

84503). In addition to this publication, refer to the following manuals to assist in properly installing a

complete station:

Pub. No. Emergency Phone Model

Pub. 42004-284 Model 530FB Strobe with Dual Constant-On Lamps

Pub. 42004-352 Model 297-001 Flush-Mount Emergency Phone

Pub. 42004-351 Model 297-003 S.M.A.R.T. Flush-Mount Emergency Phone

Pub. 42004-352 Model 298-001 Flush-Mount Emergency Phone with Keypad

Pub. 42004-351 Model 298-003 S.M.A.R.T. Flush-Mount Emergency Phone with Keypad

The Model 234 Stanchion Assembly is designed to house a Model 298 or 297 Emergency Telephone and

a Model 530FB or 531A Beacon. This aesthetically-pleasing stanchion is over 9 feet tall, making it easily

located by potential users.

The beacon creates added noticeability to emergency telephone locations by providing a constant-on lamp

and a flashing strobe light is automatically engaged when the emergency button is pressed. The telephone

is also highly visible; a light mounted in the stanchion shines on the front panel of the telephone to

illuminate the phone for nighttime use.

GAI-Tronics enhanced emergency telephones are designed for isolated high-risk areas requiring

emergency communications equipment.

Emergency telephone users simply press the clearly labeled emergency push button for immediate

connection to a user-programmed central security telephone number.

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Summary

Mounting

Reinforcement Cage

Details required materials and construction for the concrete base reinforcement cage.

Installation

Model 84504 Hardware Kit Installation

Instructions for installing anchor bolts for the Model 84504 Hardware Kit onto the concrete pier.

Model 84501 Stanchion Main Body Installation

Steps for mounting the stanchion main body onto the pier using anchor bolts and nuts.

Model 84503 Stanchion Panel Light Installation

Guide for installing the stanchion panel light assembly, including bulb and bezel.

Model 530 FB or 531 A Beacon and Model 84502 Strobe Installation

Procedure for installing the beacon and lens cover, securing with tamper-resistant screws.

Emergency Telephone Installation

Steps for mounting the telephone back box and connecting the telephone line and strobe wires.

Wiring Power Connections

Details on connecting power lines for the stanchion light and beacon according to electrical codes.

Repairing Surface Damage to Powder Coated Stanchions

Scratch Repair

Instructions for sanding, preparing, and painting minor surface scratches on powder-coated stanchions.

Decal Repair

Steps for removing and replacing damaged decals on the stanchion assembly.

Summary

Mounting

Reinforcement Cage

Details required materials and construction for the concrete base reinforcement cage.

Installation

Model 84504 Hardware Kit Installation

Instructions for installing anchor bolts for the Model 84504 Hardware Kit onto the concrete pier.

Model 84501 Stanchion Main Body Installation

Steps for mounting the stanchion main body onto the pier using anchor bolts and nuts.

Model 84503 Stanchion Panel Light Installation

Guide for installing the stanchion panel light assembly, including bulb and bezel.

Model 530 FB or 531 A Beacon and Model 84502 Strobe Installation

Procedure for installing the beacon and lens cover, securing with tamper-resistant screws.

Emergency Telephone Installation

Steps for mounting the telephone back box and connecting the telephone line and strobe wires.

Wiring Power Connections

Details on connecting power lines for the stanchion light and beacon according to electrical codes.

Repairing Surface Damage to Powder Coated Stanchions

Scratch Repair

Instructions for sanding, preparing, and painting minor surface scratches on powder-coated stanchions.

Decal Repair

Steps for removing and replacing damaged decals on the stanchion assembly.

The GAI-Tronics Model 234 Stanchion Assembly is a robust and aesthetically pleasing emergency communication station designed for isolated, high-risk areas. This comprehensive unit integrates an emergency telephone and a beacon, standing over 9 feet tall to ensure high visibility and easy location by potential users. The station is shipped in two stages: first, the Model 84504 Hardware Kit, followed by the Model 84501, 84502, and 84503 assemblies.

Function Description

The primary function of the Model 234 Stanchion Assembly is to provide immediate emergency communication and visual signaling. When the clearly labeled emergency push button on the telephone is pressed, it initiates a connection to a user-programmed central security telephone number. Simultaneously, the integrated beacon activates, providing both a constant-on lamp and a flashing strobe light to draw attention to the emergency location. For nighttime visibility, a light mounted within the stanchion illuminates the front panel of the telephone.

The stanchion assembly is designed to house either a Model 298 or 297 Emergency Telephone and a Model 530FB or 531A Beacon. The specific models supported are:

Model 530FB Strobe with Dual Constant-On Lamps (Pub. 42004-284)
Model 297-001 Flush-Mount Emergency Phone (Pub. 42004-352)
Model 297-003 S.M.A.R.T. Flush-Mount Emergency Phone (Pub. 42004-351)
Model 298-001 Flush-Mount Emergency Phone with Keypad (Pub. 42004-352)
Model 298-003 S.M.A.R.T. Flush-Mount Emergency Phone with Keypad (Pub. 42004-351)

Important Technical Specifications

Dimensions:

Overall: 10 W × 10 D × 114 H inches (0.25 × 0.25 × 2.89 m)

Construction:

Wall thickness: 3/16-inch hot-rolled steel
Finish: Powder-coated

Power:

Telephone light power rating: 120 V ac input/0.2 amp
Beacon power options: Model 530FB (120 V AC) or Model 531A (24 V DC)

Mounting Requirements:

A concrete pier is required, capable of supporting a 9.5-foot tall, 225-lb structure.
Recommended concrete grade: Minimum 3,000 psi.
Recommended concrete base dimensions: 3 feet deep and 18 inches wide.
Reinforcement cage: Not provided by GAI-Tronics, but recommended. Requires four #4 rebars, three #4 ties, and one 18-inch sonotube.
Anchor bolts: Four anchor bolts (included in Model 84504 Hardware Kit) extending 3 inches above the pier surface.
Air gap: A 1/4-inch air gap must exist between the stanchion base and the concrete pier, unobstructed by soil, mulch, or stone.

Approvals:

UL/cUL listed OUTDOOR telephone stanchion.
Complies with Canadian Electrical Code, Part I (CE Code, Part I), and ANSI/NFPA 70 National Electrical Code (NEC).

Usage Features

High Visibility:

The stanchion's height (over 9 feet) makes it easily noticeable.
The beacon provides a constant-on lamp and a flashing strobe light, activated upon emergency button press, enhancing visibility in emergency situations.
An internal light illuminates the telephone's front panel for clear visibility at night.

Ease of Use:

Features a clearly labeled emergency push button for immediate connection to security personnel.
Supports both single-button emergency telephones and combination phones with keypads, offering flexibility in communication options.

Durability and Security:

Constructed from 3/16-inch hot-rolled steel with a powder-coated finish for outdoor resilience.
Tamper-resistant screws are used for securing the rear handhole cover and the beacon's lens cover, requiring a GAI-Tronics Model 233 Tamper-Resistant Screwdriver for access.
Designed for installation in accordance with national and local electrical codes, including proper grounding.

Maintenance Features

Installation Guidelines:

Detailed instructions are provided for constructing the concrete pier, including reinforcement cage specifications and conduit installation for telephone and electrical power wires. Conduits must be kept separate to prevent audio interference.
Anchor bolt positioning is critical and can be achieved using a provided template or specified dimensions.
The stanchion should only be mounted after the concrete has cured for a minimum of 24 hours.
Installation of the stanchion panel light involves securing the light assembly, extending wires to the base, inserting the compact fluorescent bulb, and securing the bezel and lens.
Beacon installation involves threading wires through the stanchion's nipple, screwing the beacon onto the nipple, and securing the lens cover with tamper-resistant screws.
Telephone installation requires separating the back box from the front panel, mounting the back box, installing a telephone line surge suppressor (sold separately), and connecting all necessary wires.

Wiring Connections:

All wiring connections, including those for the stanchion panel light and beacon, must comply with the National Electrical Code (NEC) or Canadian Electrical Codes (CEC).
Instructions detail connecting the telephone line to a surge suppressor, installing a ground wire, and connecting incoming AC or DC power lines to the surge protection and beacon.
The orange and violet strobe unit control wires are connected to the telephone PCBA.

Surface Damage Repair (Powder Coated Stanchions):

Scratch Repair: Involves sanding the damaged area, cleaning with a solvent (e.g., DuPont "PrepSol" or denatured alcohol), treating the bare metal with phosphoric acid solution, and painting with an automotive enamel or oil-base polyurethane enamel (e.g., Red Devil or Rustoleum). Krylon-type paints should not be used. Blending the repair enamel into the powder coat at the edges is recommended, though exact color matches may not be attainable.
Decal Repair: Instructions include using a sharp instrument (e.g., X-Acto knife) to loosen and remove damaged decals, cleaning the area with denatured alcohol, dampening the target area with a fine mist of water before applying a new decal, and carefully aligning and pressing the replacement decal to remove water and bubbles.

Warranty and Return Policy:

GAI-Tronics warrants equipment for one year from shipment against defects in material and workmanship, and compliance with product specifications. Buyer's sole remedy is repair or replacement at Seller's option.
Services provided by GAI-Tronics are warranted for one year from completion to meet industry standards, with re-performance as the sole remedy.
Warranty claims must be made in writing within the applicable warranty periods, or within a reasonable time for latent defects.
Exclusions apply for damage due to Buyer's neglect, failure to follow procedures, or unauthorized technician service.
For service, a return authorization number (RA#) is required from a Regional Service Center. Equipment should be shipped prepaid with the RA# and a purchase order number.