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Huber CC-805 User Manual

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Operating manual
CC
27.09.2011
Also for models with natural refrigerants
Valid for:
K12-cc-NR, K15-cc-NR, K20-cc-NR, K25-cc-NR, K6-cc, K6s-cc-NR
variostat cc
ministat 125-cc, ministat 125w-cc
ministat 230-cc, ministat 230w-cc
ministat 240-cc, ministat 240w-cc
CC-405, CC-405w, CC-410wl, CC-415, CC-415wl
CC-505, CC-505wl, CC508, CC-510, CC-510w, CC-515, CC-515w
CC-520w, CC-525w
CC-805, CC-820, CC-820w, CC902, CC-905, CC-905w, CC-906w

Table of Contents

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Huber CC-805 Specifications

General IconGeneral
BrandHuber
ModelCC-805
CategoryThermostat
LanguageEnglish

Summary

Foreword

Quick guide for CC-thermostats

Checklist for initial operation

Step-by-step guide for the initial setup and operation of the CC-thermostats.

Operation

Overview of how to operate the CC-thermostat using the compact menu and controls.

Setting the over-temperature protection

Instructions on how to set the over-temperature protection parameters for safety.

COM.G@TE allocation and setting (quick guide)

POKO (potential free contact) Alarm plug-in connector

Details on the POKO alarm plug-in connector for external monitoring.

AIF Reg-E-Prog Socket

Information about the AIF Reg-E-Prog socket for analogue interface and output channels.

ECS Socket (External Control Signal) Standby

Configuration of the ECS socket for external control signals to start/stop operations.

RS232/RS485 Serial Socket

Wiring and function of the RS232/RS485 serial interface for digital communication.

Functions in connection with PLS

How interface settings are managed within the COM.G@TE menu.

Chapter 1: Safety

Description of safety and information symbols

Explains pictograms and keywords used for safety information in the manual.

Intended Use and General Safety Instructions

Outlines the proper use of the device and essential general safety guidelines.

Description

Provides a general overview of the temperature control machines.

Duties of the responsible person

Defines the responsibilities of personnel operating the equipment.

Operator requirements

Specifies qualifications and age limits for operating personnel.

Machine operator duties

Lists essential tasks and safety precautions for machine operators.

Work area

Defines the work area around the machine and responsibilities for its safety.

Safety Devices to DIN 12876 (applicable for units with heating)

Classifies circulators and baths based on safety devices as per DIN 12876.

Additional Protection Devices (if provided)

Lists extra safety features like auto-start, alarms, and warning messages.

Environmental conditions

Specifies the required environmental conditions for safe and proper operation.

Operating conditions

Details factors affecting system performance, including fluid properties and connections.

Location

Guidelines for physically placing and securing the unit.

Thermal fluids

Information on selecting and using appropriate thermal fluids for the unit.

Description of Safety and Information symbols

Intended Use and General Safety Instructions

Description

Duties of responsible person

Operator requirements

Outlines the necessary qualifications, age, and supervision for operators.

Machine operator duties

Specifies the operator's responsibilities regarding manual and safety adherence.

Work area

Defines the operational workspace and the customer's responsibility for its safety.

Safety Devices to DIN 12876

Temperature control machines with classcial float

ELO: Electronic over-temperature and low-level protection in combination

Describes the combined electronic protection systems for temperature and fluid level.

Additional Protection Devices

Environmental Conditions

Lists the environmental conditions (altitude, humidity, temperature) for proper operation.

Operating conditions

Location

Thermal fluids

Chapter 2: Electronics and operation

CC-Pilot

Introduction to the CC-Pilot control interface and its functions.

Information display

Overview of the different information displays available on the unit.

Real time clock

Details on the unit's internal clock and battery backup.

Operation

General methods for operating the temperature control unit.

Operation using the rotary knob

How to navigate and control the unit using the rotary knob.

Operation using the simulated Number Pad

Using the number pad interface for inputting values and settings.

Main menu points

Listing of the primary functions accessible through the main menu.

Compact menu

Accessing and using the compact menu for common operations.

Comfort menu

Explains the comfort menu for accessing a wider range of functions.

Com.G@te menu

Navigation and functions related to the Com.G@te interface.

Function numbers and their meaning

Glossary of function numbers and their corresponding operations.

Configure user menus

How to set up and customize user-specific menus.

Select user menus

Choosing and activating pre-configured user menus.

CC-Pilot

Information Displays CC

Graphical display (60)

The main display showing parameters, menu options, and error messages.

LED temperature display (66)

A green LED indicator for displaying the current temperature.

LED status display (68)

LED indicators for the unit's operating status (circulation, cooling, heating).

Description of individual Fields

Detailed explanation of each display field on the CC-Pilot interface.

Description of individual Fields

Real-time clock

Rechargeable Battery

Information on the internal battery powering the real-time clock.

Event Function

Using the clock for programmable daily operations like acoustic signals or program starts.

Operation CC

Operation via function keys T1 to T3 (63, 64, 65)

Controlling the unit using function keys and information in the display line.

Operation via the rotary knob / key (61)

Navigating and inputting data using the rotary knob and associated key.

Operation via menu points

Accessing and selecting functions through the main menu structure.

CC Operation using the rotary knob

CC Operation using the simulated Number Pad

Main menu

Compact menu

Control parameters

Controller parameterisation

Comfort menu

Display modes

Options for selecting different display modes (Standard, Graphic, Device message, etc.).

Large display

Program creation flow

Creating a new program

Function descriptions

Comfort menu features

Acoustic alarm

Enabling or disabling the acoustic alarm signal output.

Auto-Start (after power on)

Configuring the unit's behavior after a power interruption or restart.

Clock

Setting the unit's time and date, and configuring alarm clock functions.

Compact menu overview

Compressor Automatic

Selecting the operating mode for the compressor (Automatic, Always on, Always off).

Display functions

Adjusting display settings like brightness, warning confirmation, and resolution.

Display modes

Options for selecting different display modes, refer to Compact menu.

E-Grade packages

Entering activation keys to extend the controller's functionality.

Menu point descriptions

Factory default

Resetting various unit settings to their factory default values.

Language

Selecting the operating language for the unit's interface.

Limits

Setting limits for Delta T, heating power, and cooling power.

Protection functions

Sensor adjustment

Settings and Software Version

Settings (others)

Entering or reading application information for controller parameterisation.

Software version

Displays the installed software version of the unit's electronics.

Temperature scale

Option to choose temperature units (°C, °F, K).

Time scale and User Menu

Time scale

Setting the display format for time (hh, min, sec).

2nd set-point

Inputting and activating an alternative or second set-point.

User menu select

Configuring a user menu to operate like a new main menu.

User menu - config.

Setting up and customizing different operational modes for user menus.

Com.G@te menu

Analogue Interface

Analogue Interface Details

Analogue Interface Settings

RS232/RS485 and ECS/Standby

POCO alarm

POCO Functionality

Function Numbers and their meaning

Function Number Details

More Function Numbers

Further Function Numbers

Function Number List

Advanced Function Numbers

User menu config.

User menu select

Chapter 3: Connect the machine, fill and prepare for the required application

Power connection

Instructions for safely connecting the unit to the power supply.

Safety instructions

Essential safety precautions for connecting and operating the unit.

Start up

General guidelines for moving, installing, and preparing the unit for its first use.

Water-cooling

Operation as bath thermostat

Connecting an externally closed application (reactor)

Switching on the temperature control unit

Setting the over-temperature (OT) switch

How to set the over-temperature switch for safety and define cut-off behavior.

Over-temperature protection

Setting the safety value

Setting the set-point limits

Entering a set-point

How to choose and confirm a new set-point value within the defined limits.

Starting CC Temperature control

Steps to begin temperature control after filling and air purging.

Ending CC Temperature control

Filling and air purging an externally closed system

Draining the machine and Changing thermal fluid

Chapter 4: Interfaces

Interface modules (RS232/SERIAL, Com.G@te and Web.G@te) and Interface menus

LAI and Namur-Commands

RS232/SERIAL Interface

Mutual functions Com.G@te/Web.G@te

RS232 / RS485 Serial Socket

Specific functions Com.G@te

Specific functions Web.G@te

10/100Mbps Ethernet Interface

USB Device and USB Host

Softwarefunctions via Web.G@te

Firmware update and VPN connection

Chapter 5: First aid for a fault condition

Messages

Display Error Messages

Alarm and Warning codes

Alarm and Warning codes (continued)

Alarm and Warning codes (continued)

Exchange of the CC Electronics / Remote Control

Maintenance

Decontamination / Repair

Chapter 6: Taking the machine out of service

Decommissioning

Transport and Disposal

Confirmation

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