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Huber CC902 User Manual

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94 pages
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Operating manual
CC
27.09.2011
Also for models with natural refrigerants
Valid for:
K12-cc-NR, K15-cc-NR, K20-cc-NR, K25-cc-NR, K6-cc, K6s-cc-NR
variostat cc
ministat 125-cc, ministat 125w-cc
ministat 230-cc, ministat 230w-cc
ministat 240-cc, ministat 240w-cc
CC-405, CC-405w, CC-410wl, CC-415, CC-415wl
CC-505, CC-505wl, CC508, CC-510, CC-510w, CC-515, CC-515w
CC-520w, CC-525w
CC-805, CC-820, CC-820w, CC902, CC-905, CC-905w, CC-906w

Table of Contents

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Huber CC902 Specifications

General IconGeneral
Switching Current16 A
Relative Humidity80%
Heating Power2.0 kW
Power Supply230V 1~ 50/60Hz
Switching Voltage250 V
Ambient Temperature5°C to 40°C

Summary

Foreword

Quick Guide for CC-Thermostats

Checklist for Initial Operation

Steps for initial setup and operation of the CC thermostat.

Operation

Explanation of the basic operation modes and controls.

Setting Over-Temperature Protection

Procedure for configuring the over-temperature safety feature.

COM.G@TE Interface and Settings

POKO Alarm Plug-in Connector

Details on the POCO potential-free contact alarm connector.

AIF Reg-E-Prog Socket

Description of the AIF Reg-E-Prog socket for analogue signals.

ECS Socket (External Control Signal) Standby

Details on the ECS socket for external control signals.

RS232/RS485 Serial Socket

Wiring and function of the RS232/RS485 serial interface.

Functions in Connection with PLS

How settings are made for various interfaces.

Chapter 1: Safety

Safety and Information Symbols

Explains safety symbols and their meanings.

Intended Use and General Safety Instructions

Guidelines for proper use and general safety.

Unit Description

Overview of the temperature control machines.

Responsible Person Duties

Responsibilities of the person in charge of the unit.

Operator Requirements

Qualifications and age for operating personnel.

Machine Operator Duties

Tasks and responsibilities of the machine operator.

Work Area Safety

Definition and requirements for the work area.

Safety Devices (DIN12876)

Classification and technical requirements for safety devices.

Additional Protection Devices

Additional protection features like auto-start and alarms.

Environmental Conditions

Conditions for safe and proper operation.

Operating Conditions

Factors affecting performance and operation.

Unit Location

Guidelines for placing and securing the unit.

Thermal Fluids

Information and recommendations for thermal fluids.

Chapter 2: Electronics and Operation

CC-Pilot Control Interface

Overview of the CC-Pilot control interface.

Information Displays

Details on the various information displays.

Real-Time Clock and Event Function

Functionality of the internal clock and programmable events.

CC Unit Operation Methods

Different methods for operating the CC unit.

Operation via Rotary Knob

How to operate using the rotary knob.

Operation via Number Pad

Operation via the numerical keypad.

Main Menu Overview

Overview of the main menu functions.

Compact Menu Details

Details on the compact menu structure and options.

Comfort Menu Functions

Functions available within the comfort menu.

Com.G@TE Menu

Functions related to the Com.G@te interface.

Function Numbers and Meanings

Explains function numbers and their associated meanings.

User Menu Configuration

How to set up custom user menus.

User Menu Selection

How to select and operate user menus.

Chapter 3: Connection, Filling, and Preparation

Power Connection

Instructions for connecting the unit to power.

Unit Start-Up

Steps for initial startup of the unit.

Water-Cooling Setup

Instructions for connecting and using water cooling.

Bath Thermostat Operation

Using the unit as a bath thermostat.

Connecting External Applications

How to connect external systems.

Switching On the Unit

Procedure for turning on the unit.

Setting Over-Temperature Protection

How to configure the over-temperature safety feature.

Setting Set-Point Limits

How to set the allowed temperature range.

Entering a Set-Point

Procedure for setting a desired temperature.

Starting Temperature Control

How to begin temperature regulation.

Ending Temperature Control

Procedure for stopping temperature control.

Filling and Air Purging

Steps for filling and removing air from the system.

Draining and Changing Thermal Fluid

Instructions for emptying the system and replacing fluid.

Chapter 4: Interfaces

Interface Modules Overview

Overview of RS232/SERIAL, Com.G@te, Web.G@te modules.

RS232/SERIAL Interface

Details on the RS232/SERIAL interface.

Com.G@te / Web.G@te Mutual Functions

Shared functions between Com.G@te and Web.G@te.

Com.G@te Specific Functions

Specific operational aspects of Com.G@te.

Web.G@te Specific Functions

Specific operational aspects of Web.G@te.

Chapter 5: Fault Condition First Aid

Messages and Symbols

Types and handling of warnings and alarms.

Displaying Error Messages

How error messages and codes are presented.

Alarm and Warning Codes List

List of error codes and their meanings.

Electronics / Remote Control Exchange

Procedure for replacing electronics or using as remote control.

General Maintenance

General maintenance procedures.

Decontamination and Surface Cleaning

Steps for cleaning and preparing for repair.

Chapter 6: Taking the Machine Out of Service

Decommissioning Procedures

Procedures for taking the unit out of service.

Transport Guidelines

Guidelines for safely transporting the unit.

Disposal Instructions

Instructions for environmentally sound disposal.

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