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Huber unistat cc401 User Manual

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95 pages
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Operating manual
HT-Thermostats
23.03.2011
Valid for:
unistat cc401
unistat cc401w HT
unistat cc402

Table of Contents

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Huber unistat cc401 Specifications

General IconGeneral
Temperature Range-40°C to 200°C
Pump Capacity Pressure0.7 bar
RefrigerantR404A
Power Supply230V / 50Hz
Heating Capacity2 kW

Summary

Quick guide for CC-thermostats

Checklist for initial operation

Steps for ensuring correct initial setup and operation of the thermostat.

Operation

Overview of the unit's operational modes and controls.

Setting the over-temperature protection

Detailed steps for configuring the over-temperature safety feature.

Chapter 1: Safety

Description of safety and information symbols

Explains the meaning of safety pictograms and keywords used in the manual.

Intended Use and General Safety Instructions

Details the proper application and fundamental safety guidelines for the device.

Description

Provides a general overview of the unit's features and capabilities.

Duties of responsible person

Outlines the responsibilities of individuals overseeing the operation of the unit.

Operator requirements

Specifies the necessary qualifications and age for operating personnel.

Machine operator duties

Details the tasks and responsibilities of the machine operator.

Work area

Defines the operational area around the control panel and safety requirements.

Safety Devices to DIN12876

Explains the safety classifications and devices according to the DIN12876 standard.

Additional Protection Devices

Describes extra safety features like Process Safety and alarm functions.

Environmental Conditions

Lists the required environmental parameters for safe and accurate operation.

Operating conditions

Details factors like thermal fluid, hoses, and pressure for correct system operation.

Location

Provides guidelines for the physical placement and mounting of the unit.

Thermal fluids

Recommends and provides specifications for suitable thermal fluids.

Chapter 2: Electronics and operation

CC-Pilot

Overview of the CC-Pilot control interface and its components.

Information Displays CC

Details the various information displays available on the CC unit.

Real-time clock

Explains the functionality and battery backup of the unit's internal clock.

Operation CC

Describes the multiple methods for operating the CC unit.

CC Operation using the rotary knob

Guides users on navigating menus and functions with the rotary knob.

CC Operation using the simulated Number Pad

Explains how to input values and select functions via the number pad interface.

Main menu

Lists the primary functions and categories available within the main menu structure.

Compact menu

Details the functions accessible through the compact menu for quick operations.

Comfort menu

Explains the extensive functions and display modes available in the comfort menu.

Enter program

Instructions for creating, editing, and managing temperature programs.

Function Numbers and their meaning

Provides a comprehensive list and explanation of all function codes (F-numbers).

User menu - config.

Guides on configuring custom user menus with password protection.

User menu - select

Explains how to select and operate a configured user menu.

Chapter 3: Connect the machine, fill and prepare for the required application

Power connection

Details the procedures for safely connecting the unit to the power supply.

Start up

Covers the initial installation steps and considerations for starting the unit.

Cooling water connection I

Instructions for connecting cooling water for the cc401 model.

Cooling water connection II

Instructions for connecting cooling water for the cc401wHT model.

Connecting an externally closed application

Guides on connecting the unit to external applications like reactors.

Switching on the temperature control unit

Describes the process of powering on the unit and its initial checks.

Setting the over-temperature (OT) switch

Explains how to configure the safety over-temperature protection feature.

Setting the set-point limits

Details how to define the safe operational temperature range for the unit.

Entering a set-point

Guides on setting the desired target temperature for the process.

Starting CC Temperature control

Steps to initiate and begin the temperature regulation process.

Ending CC Temperature control

Procedures for safely stopping the temperature control operation.

Filling an externally closed system

Instructions for filling the unit and connected systems with thermal fluid.

Degassing an externally closed application

Procedure for removing air and vapor from the system after filling.

Changing thermal fluid / internal cleaning

Steps for replacing or cleaning the thermal fluid within the unit.

Chapter 4: Interfaces

Interface modules (RS232/SERIAL, Com.G@te and Web.G@te) and Interface menus

Overview of available interface types and their menu structures.

RS232/SERIAL

Details on the RS232 serial interface, wiring, and settings.

Mutual functions Com.G@te/Web.G@te

Explains shared functionalities between Com.G@te and Web.G@te interfaces.

Specific functions Com.G@te

Describes unique features and connections for the Com.G@te interface.

Specific functions Web.G@te

Details specific functionalities and network connections for the Web.G@te interface.

Chapter 5: First aid for a fault condition

Messages

Explains the types of messages (warnings, alarms) displayed by the unit.

Display Error Messages

Details how error messages are categorized and displayed on the unit.

Alarm and Warning codes

Provides a list of error codes and their corresponding messages and actions.

Exchange of the CC Electronics / Remote Control

Instructions for replacing electronic components or setting up remote control.

Maintenance

Covers essential cleaning and upkeep procedures for the unit.

Decontamination / Repair

Guidelines for cleaning contaminated units before repair or handling.

Cleaning the surfaces

Simple instructions for cleaning the unit's external surfaces.

Checking the pump seal

Procedure for inspecting and managing drips from the pump seal.

Plug contacts

Notes on protective caps for unused socket connections.

Chapter 6: Taking the machine out of service

Decommissioning

Safety precautions and steps for safely shutting down and preparing the unit.

Transport

Guidelines for packaging and safely transporting the unit.

Disposal

Instructions for environmentally responsible disposal of the unit and fluids.

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