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Huber ministat 125-cc User Manual

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94 pages
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Operating manual
CC
27.09.2011
Also for models with natural refrigerants
Valid for:
K12-cc-NR, K15-cc-NR, K20-cc-NR, K25-cc-NR, K6-cc, K6s-cc-NR
variostat cc
ministat 125-cc, ministat 125w-cc
ministat 230-cc, ministat 230w-cc
ministat 240-cc, ministat 240w-cc
CC-405, CC-405w, CC-410wl, CC-415, CC-415wl
CC-505, CC-505wl, CC508, CC-510, CC-510w, CC-515, CC-515w
CC-520w, CC-525w
CC-805, CC-820, CC-820w, CC902, CC-905, CC-905w, CC-906w

Table of Contents

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Huber ministat 125-cc Specifications

General IconGeneral
Temperature Range-40°C to 200°C
Temperature Stability±0.02°C
Heating Power1.5 kW
Pump Flow Rate15 l/min
Pump Pressure0.4 bar
Bath Volume0.125 L
Power Supply230 V / 1~ / 50 Hz

Summary

Chapter 1: Safety

Description of Safety and Information symbols

Explains symbols used for safety information and their meanings.

Intended Use and General Safety Instructions

Outlines the intended purpose and general safety guidelines for the device.

Operator requirements

Specifies the qualifications and age requirements for operating the unit.

Safety Devices to DIN12876

Classifies safety devices according to DIN 12876 standards.

Environmental Conditions

Specifies the required environmental conditions for operation.

Location

Provides guidelines for the proper placement and installation of the unit.

Thermal fluids

Discusses the types and properties of thermal fluids used with the unit.

Chapter 2: Electronics and operation

CC-Pilot

Introduces the CC-Pilot control unit and its interface.

Information Displays CC

Describes the various information displays available on the CC unit.

Operation CC

Explains the different methods for operating the CC unit.

Compact menu

Outlines the functions and structure of the compact menu.

Comfort menu

Details the functions and options available in the comfort menu.

Function Numbers and their meaning

Lists and explains the meaning of various function numbers.

Chapter 3: Connect the machine, fill and prepare for the required application

Power connection

Details the procedures for connecting the unit to a power source.

Safety instructions

Provides essential safety guidelines for operating the unit.

Start up

Outlines the steps for initially starting up the unit.

Connecting an externally closed application (reactor)

Details how to connect external applications like reactors.

Switching on the temperature control unit

Explains the process of turning on the temperature control unit.

Setting the over-temperature (OT) switch

Guides on setting the over-temperature protection switch.

Setting the set-point limits

Explains how to set the minimum and maximum temperature limits.

Entering a set-point

Describes how to input a desired temperature set-point.

Starting CC Temperature control

Details the procedure for starting temperature control.

Filling and air purging an externally closed system

Guides on filling and purging external systems.

Chapter 4: Interfaces

Interface modules (RS232/SERIAL, Com.G@te and Web.G@te) and Interface menus

Covers interface modules and their respective menus.

RS232/Serial

Details the RS232/SERIAL interface module.

Specific functions Com.G@te

Outlines specific functions for the Com.G@te interface.

Specific functions Web.G@te

Describes specific functions for the Web.G@te interface.

Chapter 5: First aid for a fault condition

Messages

Explains the types of messages (warnings and alarms) displayed by the unit.

Display Error Messages

Details how error messages are displayed and categorized.

Alarm and Warning codes

Lists and explains error codes for alarms and warnings.

Maintenance

General maintenance procedures for the unit.

Decontamination / Repair

Procedures for decontaminating and preparing for repair.

Chapter 6: Taking the machine out of service

Decommissioning

Steps for safely taking the machine out of service.

Transport

Guidelines for transporting the unit.

Disposal

Procedures for environmentally sound disposal of the unit.

Quick guide for CC-thermostats

Checklist for initial operation

A step-by-step checklist for setting up the unit for the first time.

Operation

General overview of operating the CC-thermostat.

Compact menu

Details the functions available within the compact menu.

Setting the over-temperature protection

Step-by-step guide to setting the over-temperature protection.

COM.G@TE allocation and setting (quick guide)

POCO (potential free contact) Alarm plug-in connector

Describes the POCO connector for alarm monitoring.

AIF Reg-E-Prog Socket

Details the AIF Reg-E-Prog socket for analogue interface.

ECS Socket (External Control Signal) Standby

Explains the ECS socket for external control signals.

RS232/RS485 Serial Socket

Describes the RS232/RS485 serial socket for communication.

Chapter 1: Safety

Description of safety and information symbols

Explains symbols used for safety information and their meanings.

Intended use and General Safety Information

Outlines the intended purpose and general safety guidelines for the device.

Operator requirements

Specifies the qualifications and age requirements for operating the unit.

Safety Devices to DIN 12876 (applicable for units with heating)

Classifies safety devices according to DIN 12876 standards.

Operating conditions

Details the conditions necessary for optimal system performance.

Thermal fluids

Discusses the types and properties of thermal fluids used with the unit.

Chapter 2: Electronics and operation

CC-Pilot

Introduces the CC-Pilot control unit and its interface.

Operation

Explains the different methods for operating the CC unit.

Compact menu

Outlines the functions and structure of the compact menu.

Comfort menu

Details the functions and options available in the comfort menu.

Function numbers and their meaning

Lists and explains the meaning of various function numbers.

Information Displays CC

Graphical display (60)

The main display showing parameters, menus, and error messages.

LED temperature display (66)

Green LED display showing the current temperature.

LED status display (68)

Shows the operational status of the unit (e.g., circulation, cooling).

Description of individual Fields

Field 1: Display Current value

Shows internal temperature or process temperature if external sensor is connected.

Field 2: Display set-point

Displays the currently set temperature point.

Field 3: Display Graphic temperature

Shows internal and process temperatures graphically.

Field 4: Display Status Field

Displays control mode, unit operations, and active control loops.

Field 5: Display Soft-keys operation

Explains functions accessed via soft keys on the screen.

Field 7: Display minimum set-point

Shows the current minimum set-point limit.

Field 9: Display maximum set-point

Shows the current maximum set-point limit.

Operation CC

1. Operation via function keys T1 to T3

Operating the unit using function keys and display information.

2. Operation via the rotary knob / key (61)

Using the rotary knob/key for navigation and input.

3. Operation via menu points

Navigating and operating through menu options.

CC Operation using the rotary knob

Compact menu

Lists common options accessible via the compact menu.

CC Operation using the simulated Number Pad

Function number menu

Interface for entering function numbers and navigating menus.

Keyboard

Describes the keyboard interface for entering values and set-points.

Main menu

Compact menu

Lists functions available in the compact menu.

Comfort menu

Lists functions available in the comfort menu.

Compact menu

Control parameters

Discusses automatic vs manual control parameter settings.

Control parameters

Select autom./manual

Option to select between automatic or manual control parameters.

Config. automatic

Guides through automatic configuration of control parameters.

Find control parameters

Options for identifying and setting control parameters.

Comfort menu

Display modes

Options for selecting different display modes (Standard, Graphic, etc.).

Entering a New Program

Segments

Details on defining program segments, including set-point and time.

Segments (List)

Lists and allows modification of program segments.

Over-temperature protection

Program Start & stop

Set-point

Set-point limits

Temperature control mode

Comfort menu

Acoustic alarm

Option to activate or deactivate the acoustic signal output.

Auto-Start (after power on)

Configures the unit's behavior after power loss.

Clock

Setting the unit's time, date, and alarm clock functions.

Compact menu

Compressor Automatic

Selects the operating mode for the compressor.

Display functions

Options for adjusting display settings like brightness and resolution.

E-Grade packages

Allows entry of activation keys to extend functionality.

Factory default

Unit control data

Resets unit control settings to factory defaults.

User menus

Resets user menus to their default settings.

Programmer

Resets programs to default settings.

All together

Resets all unit data, programs, and parameters to defaults.

Limits

Protection functions

Int. high lim. alarm: (Internal sensor high limit alarm)

Alarm for exceeding the internal sensor's high limit.

Int. low lim. alarm (Internal sensor low limit alarm)

Alarm for falling below the internal sensor's low limit.

Proc. high lim. alarm (Process sensor high limit alarm)

Alarm for exceeding the process sensor's high limit.

Proc. low lim. alarm (Process sensor low limit alarm)

Alarm for falling below the process sensor's low limit.

Sensor adjustment

Settings for the process sensor

Set-point

Set-point limits

Start & stop

Temperature control mode

Com.G@te menu

ANALOGUE-INTERFACE

Configures analogue input and output signals.

DIGITAL INTERFACE

Configures digital interfaces like RS232/485.

USE EXTERNAL SIGNAL TO

Sets how external signals affect unit functions.

POCO ACTION

Configures the POCO relay actions.

Analogue Interface

AIF INPUT FUNCTION

Defines the function for analogue input signals.

ANALOGUE INPUT

Settings for analogue input, including error handling.

ADJUST

Adjusts analogue input values based on reference values.

Temperature T1

Settings for the first analogue temperature input.

Temperature T2

Settings for the second analogue temperature input.

Settings

1. Settings on temperature / current range

Sets temperature range for analogue input/output.

2. Select input signal

Selects the function of the analogue input signal.

3. Select output signal

Selects the function of the analogue output signal.

Setting information for fine adjustment.

ECS / Standby

Temperature control ON / OFF

Starts or stops temperature control using ECS.

Release

Stops temperature control; does not restart upon re-closure.

POCO alarm

Check act. value.

Relay switches based on internal temperature range.

External alarm

POCO relay activates only in fault status at switch-on.

Unipump / PCS: (Unipump / Process Control System)

Connects circulation pump signal with external booster pump.

Function Numbers and their meaning

F0 Set-point

Sets the desired temperature, limited by min/max set-points.

F1 Minimum set-point, F2 Maximum set-point

Defines the operating range for set-points.

F3 Temperature control mode

Selects between internal or process temperature control.

F5 Auto-Start

Configures unit's behavior after power loss.

F18 Delta T limit

F19 Ramp function

F20 Enter program

F22 Program control

F23 Program start

F28 Ext. control signal (External control signal)

F33 Set over-temperature protection

F35 Compressor automatic

F37 Temperature mode

F46 Define analogue input (function analogue input)

F47 On cable break

F52 Factory default

F55 Degassing mode

F86 Select RS232 / 485

F106 Proc. high limit alarm (Upper alarm limit process temperature)

F108 Int. high limit alarm (Upper alarm limit internal temperature)

F112 Start / Stop thermo control

F130 Display mode graphic

F135 Adj. analogue input (analogue interface input current adjustment)

F136 Adj. analogue output (analogue interface output current adjustment)

F180 Heat. power limit

F181 Cool. power limit

User menu - config.

User menu - select

Chapter 3: Connect the machine, fill and prepare for the required application

Power connection

Details the procedures for connecting the unit to a power source.

Start up

Outlines the steps for initially starting up the unit.

Connecting an externally closed application (reactor)

Details how to connect external applications like reactors.

Switching on the temperature control unit

Explains the process of turning on the temperature control unit.

Setting the over-temperature (OT) switch

Guides on setting the over-temperature protection switch.

Setting set-point limits

Explains how to set the minimum and maximum temperature limits.

Entering a set-point

Describes how to input a desired temperature set-point.

Starting CC Temperature control

Details the procedure for starting temperature control.

Filling and air purging an externally closed system

Guides on filling and purging external systems.

Power connection

Safety instructions

Start up

General

General installation and positioning guidelines for the unit.

Water-cooling (valid for units with water cooling)

Operation as bath thermostat (valid for temperature control units with baths)

Connecting an externally closed application (reactor)

Switching on the temperature control unit

Setting the over-temperature (OT) switch

Over-temperature protection

CHARACTERISTICS

Displays OT limit, mode, and all OT values.

OT Mode

Setting the operating mode for over-temperature protection.

CONTROL OF PROTECTION

Options for stopping or continuing protection.

OT Set-point Circulation

Setting the circulation parameters for over-temperature protection.

Setting the safety value

Setting the OT Mode

Stop according to DIN EN 61010

Display all OT values

Setting the set-point limits

Entering a set-point

Starting CC Temperature control

Ending CC Temperature control

Filling and air purging an externally closed system

Filling

Step-by-step guide for filling the unit and external system.

Draining the machine and an externally closed application

General

General precautions before draining the unit.

Draining

Procedures for draining the thermal fluid.

Changing thermal fluid / internal cleaning

Chapter 4: Interfaces

Interface modules

Covers various interface modules available for the unit.

RS232/Serial

Details the RS232/SERIAL interface module.

Mutual functions Com.G@te/Web.G@te

Explains shared functions between Com.G@te and Web.G@te.

Specific functions Com.G@te

Outlines specific functions for the Com.G@te interface.

Specific functions Web.G@te

Describes specific functions for the Web.G@te interface.

Interface modules (RS232/SERIAL, Com.G@te and Web.G@te) and Interface menus

General information

Overview of external control possibilities and interface technology.

PP-Command Set

Examples of commands for controlling the unit via PC.

RS232/SERIAL

Mutual functions Com.G@te/Web.G@te

PoKo (potential free contact) Alarm plug connector

Describes the POCO connector for alarm monitoring.

ECS Socket (External Control Signal) Standby

Explains the ECS socket for external control signals.

Specific functions Com.G@te

AIF Reg-E-Prog Socket

Details the AIF Reg-E-Prog socket for analogue interface.

Level Socket

Connection for monitoring fluid level in external applications.

Specific functions Web.G@te

10/100Mbps Ethernet Interface

Installation USB driver

USB Device

USB Host

Bluetooth Stick

Softwarefunctions via Web.G@te

Web surface

Accessing the unit's web interface via USB or Ethernet.

SpyWeb

Rudimentary surface for data recording and visualization.

Data Tracing

Recording temperature data (TI/TE/SP) to a storage medium.

Mail

Configuring email notifications for fault conditions.

Firmware update

Connection to a VPN server (VPN Settings)

Chapter 5: First aid for a fault condition

Messages

Explains the types of messages (warnings and alarms) displayed by the unit.

Display Error Messages

Details how error messages are displayed and categorized.

Alarm and Warning codes

Lists and explains error codes for alarms and warnings.

Maintenance

General maintenance procedures for the unit.

Cleaning the surfaces

Guidelines for cleaning the unit's surfaces.

Plug contacts

Information on plug contacts and protective caps.

Messages

Display Error Messages

Alarms and Warnings

Explains error codes, categories (hard/soft alarms, warnings).

System Messages

General information messages not causing alarms.

Alarm and Warning codes

Hard Alarms (not resettable)

Lists hard alarm codes, messages, and required actions.

Exchange of the CC Electronics / Remote Control

Remote Control

Using an unrigged CC-Pilot as a remote control.

Maintenance

Cleaning cooling fins (for air cooled machines with compressors only)

Instructions for cleaning cooling fins on air-cooled units.

Cleaning the water filter (for water cooled machines with compressors only)

Instructions for cleaning the water filter on water-cooled units.

Decontamination / Repair

Cleaning the surfaces

Plug contacts

Chapter 6: Taking the machine out of service

Decommissioning

Steps for safely taking the machine out of service.

Transport

Guidelines for transporting the unit.

Disposal

Procedures for environmentally sound disposal of the unit.

Decommissioning

Safety notice and policy

Safety warnings and policies related to decommissioning.

Switching off

Steps for switching off the unit and disconnecting power.

Drain out cooling water (only with water cooled machines)

Procedure for draining cooling water from water-cooled units.

Transport

Disposal

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