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Unistat TR Series
Huber Unistat TR Series User Manual
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Unistat®
V2.0.0
Operation Manual
2
Table of Contents
Default Chapter
8
Table of Contents
8
1 Introduction
14
Details on the Declaration of Conformity
14
Safety
14
Symbols Used for Safety Instructions
14
Proper Operation
15
Reasonably Foreseeable Misuse
15
Responsible Bodies and Operators - Obligations and Requirements
16
Obligations of the Responsible Body
16
Proper Disposal of Resources and Consumables
16
Temperature Control Unit with Natural Refrigerants (NR)
17
Requirements for Operators
19
Obligations of the Operators
20
General Information
20
Description of Workstation
20
Safety Devices to DIN 12876
20
Further Protective Devices
21
Power Interruption
21
Alarm Functions
21
Warning Messages
21
Exemplary Illustrations of the Cooling Variants
22
Air Cooling
22
Water Cooling
22
Consequence of Inadequate Energy Dissipation
23
2 Commissioning
24
Commissioning In-Plant Transport
24
Lifting and Transporting the Temperature Control Unit
24
Temperature Control Unit with Lifting Eyes
24
Temperature Control Unit Without Lifting Eyes
25
Positioning the Temperature Control Unit
25
Temperature Control Unit with Casters
25
Temperature Control Unit Without Casters
25
Transportation Lock
25
Transportation Lock Type a
26
Releasing the Transportation Lock (Operating Position)
26
Tightening the Transportation Lock (Transport Position)
26
Transportation Lock Type B
26
Unpacking
27
Ambient Conditions
27
EMC-Specific Notes
28
Installation Conditions
29
Temperature Control Unit for Outdoor Installation Incl. Winter Operation
29
Recommended Temperature Control and Cooling Water Hoses
30
Wrench Sizes and Torques
30
Temperature Control Units with Water Cooling
31
Preparations for Operation
32
Unscrewing/Activating the Leveling Feet (if Any)
32
2.10.2 Opening/Closing Valves
32
Mounting/Removing the Isolating Sleeve (Optional)
33
Mounting the Isolating Sleeve (Only for Externally Open Applications)
33
Removing the Isolating Sleeve (Only for Externally Closed Applications)
33
Connecting an Externally Closed/Open Application
34
2.11.1 Connecting an Externally Closed Application
34
Connecting an Externally Open Application (Bath)
34
Connecting to the Power Supply
35
Connection Using Socket with Protective Earth (PE)
35
2.12.2 Connection Via Hard Wiring
35
2.12.3 Connecting the Functional Earth
36
2.12.4 Converting the Power Supply Connection
36
3 Function Description
37
Function Description of the Temperature Control Unit
37
General Functions
37
Other Functions
37
Information on the Thermal Fluids
38
To be Noted When Planning the Test
39
Pilot ONE®" Controller
40
Functional Overview of "Pilot ONE
40
Unistat® LED Diagram
42
Clock/Event Function
42
Rechargeable Accumulator
42
Programmable Event Function
43
Event Function "Alarm Clock Event
43
Event Function "Program Event
43
Operation Via the Touch Screen
43
Display Instruments
43
The Touchscreen [88]
43
The LED-Indicator Temperature [90]
44
The LED-Indicator Flow Chart [91]
44
The LED-Indicator Status [92]
44
Control Instruments
44
The Touchbuttons
44
The Categories
44
The Sub-Categories
45
The Dialogs
45
Function Examples
45
3.10.1 Display of Software Version
45
3.10.2 Start & Stop
45
3.10.3 Copying the Settings to a Data Carrier
46
Saving to a USB Flash Drive
46
Loading from a USB Flash Drive
46
3.10.4 Restore Factory Settings
47
Restore to Factory Settings Without Overtemperature Protection
48
Restore to Factory Settings Including Overtemperature Protection
48
4 Setup Mode
50
Turning on the Temperature Control Unit
50
Setting the Overtemperature Protection
50
General Information on the Overtemperature Protection
51
Setting "OT Limit: Heating
51
Setting "OT Expansion Vessel
52
Setting "Process Safety
52
Monitoring Via "Display OT Values
52
Testing Overtemperature Protection for Functionality
52
Adjusting the Delta T Limiter
53
Changing the Delta T Limiter
53
The Temperature Control Circuit
53
Select Temperature Control: Internal or Process
54
Temperature Control to Internal Temperature
54
Temperature Control to Process Temperature
54
Delta T Limiter
55
Monitoring the Pt100 Temperature Sensors
55
Optimum Control Parameters for Optimum Temperature Control
55
Sub-Category: "Select Auto/Expert Mode
56
Sub-Category: "Configuration Auto
56
Sub-Category: "Find Parameters
56
Sub-Category: "Control Dynamics
58
Sub-Category: "Fluid Properties
59
Sub-Category: "Display Parameters
60
Category: "Configuration Manual
60
Sub-Category: "Change Parameters
60
Sub-Category: "Display Parameters
61
Sub-Category: "Control Structure
62
4.2.10 Sub-Category: "Reset Parameters
62
Sub-Category: "Display Parameters
62
4.2.12 Setting the Setpoint Thresholds
63
4.2.13 Setting the Setpoint
63
Filling, Venting, Degassing and Draining
64
Externally Closed Application
64
Filling and Venting Externally Closed Application
64
Degassing Externally Closed Applications
66
Draining Externally Closed Applications
68
Externally Open Application
68
Filling and Venting Externally Open Application
69
Degassing Externally Open Applications
70
Draining Externally Open Applications
71
Normal Operation Automatic Operation
73
Starting the Temperature Control Process
73
Temperature Control
73
Ending/Cancelling the Temperature Control Program
74
Starting the Temperature Control Program
74
Temperature Control Via a Created Temperature Control Program
74
10/100 Mbps Ethernet for RJ45 Network Sockets
75
Normal Operation
73
Ending the Temperature Control Process
73
Interfaces and Software Update
75
Interfaces at the "Pilot ONE®" Controller
75
USB-2.0 Interface
75
Interfaces at the "Unistat® Control ONE
76
Interfaces at the "Unistat® Control ONE" Side
76
Jack ECS (External Control Signal) Standby
76
Removing the Cover
76
USB-2.0 Interface, Device
76
USB-2.0 Interface, Host
76
Connector POKO (Floating Contact) Alarm
77
Female RS232 Serial (with Adapter Cable)
78
Interfaces at the "Unistat® Control ONE" Top Side
78
Service Interface
78
Connection Jack for Pt100 Process Controller Sensor
79
Interfaces at the Com.g@Te® (Optional)
79
Connector POKO (Floating Contact) Alarm
80
Jack AIF Reg-E-Prog
80
Jack ECS (External Control Signal) Standby
80
Jack LEVEL (Com.g@Te® External Only)
80
Firmware Update
81
Jack RS232/RS485 Serial
81
7 Service/Maintenance
82
Service/Maintenance Messages from the Temperature Control Unit
82
Replacing the "Pilot ONE®" or "Unistat® Control ONE
82
Replacing the "Pilot ONE
82
Replacing the "Unistat® Control ONE
83
Maintenance
83
Function Check and Visual Inspection
83
Replacing Temperature Control or Coolant Hoses
84
Replacing Temperature Control Hoses
84
Replacing Coolant Hoses
85
Clean Liquefier Fins (Air-Cooled Temperature Control Unit)
85
Clean Hat-Type Strainer (Dirt Trap) (Water-Cooled Temperature Control Unit)
86
Empty the Drip Tray
87
Thermal Fluid Inspection, Replacement and Circuit Cleaning
87
Thermal Fluid Inspection
87
Thermal Fluid Replacement
88
Externally Closed Application
88
Externally Open Application
88
Rinsing the Thermal Fluid Circuit
88
Cleaning the Surfaces
90
Inspect the Mechanical Seal
90
Plug Contacts
90
Decontamination/Repairs
91
8 Shutting down
92
Safety Instructions and Basic Principles
92
Switch-Off
92
Draining the Cooling Water
93
Draining Process
93
Transportation Lock
93
Packing
93
Shipping
93
Disposal
94
Phone Number and Company Address
95
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Huber Unistat TR Series Specifications
General
Brand
Huber
Model
Unistat TR Series
Category
Temperature Controller
Language
English
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