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Unistat TR Series
Huber Unistat TR Series User Manual
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Unistat
®
TR
2
Table of Contents
Default Chapter
7
Table of Contents
7
1 Introduction
12
Details on the Declaration of Conformity
12
Safety
12
Symbols Used for Safety Instructions
12
Representation of Safety Identifiers
13
Proper Operation
13
Reasonably Foreseeable Misuse
14
Responsible Bodies and Operators - Obligations and Requirements
14
Obligations of the Responsible Body
14
Proper Disposal of Resources and Consumables
15
Requirements for Operators
15
Obligations of the Operators
15
General Information
15
Description of Workstation
15
Safety Devices to DIN 12876
16
Further Protective Devices
17
Power Interruption
17
Alarm Functions
17
Warning Messages
17
2 Commissioning
18
Commissioning In-Plant Transport
18
Lifting and Transporting the Temperature Control Unit
18
Temperature Control Unit with Lifting Eyes
18
Temperature Control Unit Without Lifting Eyes
18
Positioning the Temperature Control Unit
19
Temperature Control Unit with Casters
19
Temperature Control Unit Without Casters
19
Unpacking
19
Ambient Conditions
19
EMC-Specific Notes
21
Installation Conditions
21
Recommended Temperature Control and Cooling Water Hoses
22
Wrench Sizes and Torques
23
Temperature Control Units with Water Cooling
23
Preparations for Operation
25
Unscrewing/Activating the Leveling Feet (if Any)
25
Open/Close Ball Valve on >Drain< [8]
25
Check the Knurled Screw from the >Emptying of Residues< [10]
25
Connect the Hose to the >Overflow< [12]
25
Connections for Inert Gas (Nitrogen)
26
Connecting the Temperature Control Unit with the Controller (Only TR401, TR402)
26
Connecting Externally Closed Application
26
Connecting an Externally Closed Application
27
Connecting to the Power Supply
27
Connection Using Socket with Protective Earth (PE)
27
2.10.2 Connection Via Hard Wiring
28
2.10.3 Converting the Power Supply Connection
28
2.10.4 Connecting the Functional Earth
28
3 Function Description
29
Function Description of the Temperature Control Unit
29
General Functions
29
Other Functions
29
Information on the Thermal Fluids
29
To be Noted When Planning the Test
30
Pilot ONE®" Controller
31
Functional Overview of "Pilot ONE
31
Clock/Event Function
34
Rechargeable Accumulator
34
Programmable Event Function
34
Event Function "Alarm Clock Event
34
Event Function "Program Event
34
Operation Via the Touch Screen
34
Display Instruments
35
The Touchscreen [88]
35
Control Instruments
35
The Touchbuttons
35
The Categories
36
The Sub-Categories
36
The Dialogs
36
Function Examples
36
Display of Software Version
36
Start & Stop
36
Copying the Settings to a Data Carrier
37
Saving to a USB Flash Drive
37
Loading from a USB Flash Drive
37
Restore Factory Settings
38
Restore to Factory Settings Without Overtemperature Protection
39
Restore to Factory Settings Including Overtemperature Protection
39
4 Setup Mode
41
Turning on the Temperature Control Unit
41
Turning off the Temperature Control Unit
41
Setting the Overtemperature Protection
42
General Information on the Overtemperature Protection
42
Setting "OT Limit: Heating
42
Setting "OT Expansion Vessel
43
Setting "Process Safety
43
Monitoring Via "Display OT Values
43
Testing Overtemperature Protection for Functionality
44
Adjusting the Delta T Limiter
44
Changing the Delta T Limiter
44
The Temperature Control Circuit
44
Select Temperature Control: Internal or Process
45
Temperature Control to Internal Temperature
45
Temperature Control to Process Temperature
45
Delta T Limiter
46
Monitoring the Pt100 Temperature Sensors
46
Optimum Control Parameters for Optimum Temperature Control
46
Sub-Category: "Select Auto/Expert Mode
47
Sub-Category: "Configuration Auto
47
Sub-Category: "Find Parameters
47
Sub-Category: "Control Dynamics
49
Sub-Category: "Fluid Properties
50
Sub-Category: "Display Parameters
51
Sub-Category: "Configuration Manual
51
Sub-Category: "Change Parameters
51
Sub-Category: "Display Parameters
53
Sub-Category: "Control Structure
53
4.2.10 Sub-Category: "Reset Parameters
53
4.2.12 Setting the Setpoint Thresholds
54
4.2.13 Setting the Setpoint
54
Filling, Venting, Degassing and Draining
55
Externally Closed Application
55
Filling and Venting Externally Closed Application
55
Degassing Externally Closed Applications
57
Draining Externally Closed Applications
59
Normal Operation Automatic Operation
61
Starting the Temperature Control Process
61
Temperature Control
61
Ending/Cancelling the Temperature Control Program
62
Starting the Temperature Control Program
62
Temperature Control Via a Created Temperature Control Program
62
10/100 Mbps Ethernet for RJ45 Network Sockets
63
Normal Operation
61
Ending the Temperature Control Process
61
Interfaces and Software Update
63
Interfaces at the "Pilot ONE®" Controller
63
USB-2.0 Interface
63
Connection Jack for Pt100 Process Controller Sensor
64
Interfaces at the "Unistat® TR400
64
USB-2.0 Interface, Device
64
USB-2.0 Interface, Host
64
Connector POKO (Floating Contact) Alarm
65
Service Interface
65
Jack ECS (External Control Signal) Standby
66
Connection Jack for Pt100 Process Controller Sensor
67
Interfaces at the "Unistat® TR401, TR402
67
Interfaces at the Back of the "HT-Circulator
67
Service Interface
67
Connector POKO (Floating Contact) Alarm
68
Control Connection HT-Circulator/Controller
68
Interfaces at the Back of the "Controller
68
Jack ECS (External Control Signal) Standby
68
Power Supply
68
Service Interface
68
Unit Connection HT-Circulator/Controller
68
Control Connection HT-Circulator/Controller
69
Interfaces at the Com.g@Te® (Optional)
69
Unit Connection HT-Circulator/Controller
69
Connector POKO (Floating Contact) Alarm
70
Jack AIF Reg-E-Prog
70
Jack LEVEL (Com.g@Te® External Only)
70
Firmware Update
71
Jack ECS (External Control Signal) Standby
71
Jack RS232/RS485 Serial
71
Service/Maintenance Messages from the Temperature Control Unit
72
Replacing the "Pilot ONE
72
Maintenance
72
Function Check and Visual Inspection
73
Replacing Temperature Control or Coolant Hoses
74
Replacing Temperature Control Hoses
74
Replacing Coolant Hoses
74
Clean Hat-Type Strainer (Dirt Trap) (Water-Cooled Temperature Control Unit)
74
Empty the Drip Tray
75
Thermal Fluid Inspection, Replacement and Circuit Cleaning
75
Thermal Fluid Inspection
76
Rinsing the Thermal Fluid Circuit
76
Cleaning the Surfaces
78
Inspect the Mechanical Seal
78
Plug Contacts
78
Decontamination/Repairs
79
7 Service/Maintenance
72
8 Shutting down
80
Safety Instructions and Basic Principles
80
Switch-Off
80
Draining the Cooling Water
81
Draining Process
81
Deinstalling the Collecting Container
81
Packing
81
Shipping
81
Disposal
82
Contact Data
82
Telephone Number: Customer Support
83
Telephone Number: Sales
83
Email Address: Customer Support
83
Certificate of Compliance
83
9 Annex
84
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Huber Unistat TR Series Specifications
General
Brand
Huber
Model
Unistat TR Series
Category
Temperature Controller
Language
English
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