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HURNER HST 300 Pricon 2.0 User Manual

HURNER HST 300 Pricon 2.0
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Bedienungsanleitung • User’s Manual • Manuel utilisateur
Manual de instrucciones Руководство пользователя Manual do Usuário
Nieder-Ohmener Str. 26
35325 Mücke (Atzenhain)
+49 (0)6401 91 27 0
+49 (0)6401 91 27 39
info@huerner.de
http://www.huerner.de
HÜRNER SCHWEISSTECHNIK GmbH
Inliegende deutsche Fassung der Anleitung ist der Urtext, welchen inliegende Übersetzungen wiedergeben.
The German version of the manual enclosed herein is the original copy, refl ected in the translations herein.
La version allemande ci-après représente le texte original du manuel, rendu par les traductions ci-joint.
La versión alemana adjunta está el texto original de las instrucciones, que también representan las traducciones de esta.
Приложенная немецкая версия руководства является оригинальным текстом, с которого сделаны включенные переводы.
A versão em alemão desse manual anexo é a versão original, e foi a base para as traduções para as outras línguas.
HST 300 Pricon 2.0
Version Januar 2018

Table of Contents

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HURNER HST 300 Pricon 2.0 Specifications

General IconGeneral
BrandHURNER
ModelHST 300 Pricon 2.0
CategoryWelding System
LanguageEnglish

Summary

Introduction

Safety Messages

Using the Correct Connection Terminal

Use appropriate connection terminals and ensure secure contact to prevent hazards and damage.

Improper Use of Cables

Do not carry unit by cables; protect cables from heat, oil, cutting edges; do not unplug by pulling cord.

Securing the Fitting and Joint

Secure fittings and joints using clamps or vice, adhering to manufacturer instructions and regulations.

Product Cleaning

Product must not be sprayed with or immersed in water.

Opening the Unit

Product cover removal is restricted to authorized personnel.

Extension Cables on the Worksite

Use only approved extension cables with specified conductor sections; ensure they are fully unrolled during use.

Checking Product for Damage

Before use, check safety features and parts for proper function; ensure contact surfaces are clean.

Data Interface Cover Cap

Cover the data interface port with the dust cap during operation to prevent contamination.

Power Supply Specifications

Details power supply specifications for mains and generators, including fuse protection and voltage requirements.

Service and Repair

General Service and Repair

Service and repairs are exclusively for the manufacturer or authorized partners to ensure quality and safety.

Transport, Storage, Shipment

Product ships in a transport box, which also serves for storage to protect from humidity and environmental agents.

Principles of Operation

Check-out and Operation

Turning the Welding Unit on

Connect power supply, turn unit on via On/Off switch, and verify initial display.

Entering the Welder ID Code

Input welder identification code via keypad or scanner for traceability and report generation.

Connecting the Fitting

Connect terminals to fitting, ensuring clean and proper contact for correct welding operation.

Reading the Fitting Code with a Scanner

Read fitting's barcode with handheld scanner for automatic parameter input.

Direct Welding with AutoWeld

Allows repeating identical welding operations without rescanning fitting code, using AutoWeld feature.

Starting the Welding Process

Start welding process after verifying fitting code data by pressing START/SET key.

Welding Process Monitoring

Unit monitors welding process, displaying voltage, resistance, and current in real-time.

End of Welding

Successful welding concludes with matching time and audible signal confirmation.

Aborted Welding Process

Indicates a failed welding process via screen error messages and audible signals.

Cooling Time

Observe fitting manufacturer's cooling time; it is displayed and counts down.

Returning to Parameter Input

Disconnect fitting or press STOP/RESET to return unit to parameter input start.

Managing Welding Reports with ViewWeld

Utilize ViewWeld to review, print tags for, and assign geo-data to logged welding reports.

Additional Information in the Welding Report

Traceability Data Entry

Enter preformatted/user-defined traceability data (welder ID, job, joint numbers) before welding.

Entering Job and Joint Numbers

Input/modify job and joint numbers for report association, with selection of previous entries.

Entering Additional Data

Input custom data for enhanced traceability, e.g., pipe length or comments.

Entering Fitting Traceability Code

Enter second fitting code (traceability code) manually or via scanner if feature is enabled.

Entering Weather Conditions

Select weather conditions from a list if feature is enabled for reporting purposes.

Entering Jointed Component Data

Enter ISO-compliant codes, lengths, and installing company for jointed components into reports.

Recording Geo-data of Planned Joint

Record geographic coordinates via GPS module for each welding operation if enabled.

Entering Welding Parameters Manually

Manually Entering Voltage and Time

Manually input welding voltage and time via keypad when barcode reading is not utilized.

Entering the Fitting Code String

Manually input 24-character fitting code as asterisks using alphanumeric keypad.

Downloading the Reports

Selecting the File Format

Select output file format (PDF, DataWork, CSV) for downloaded welding reports.

Downloading All Reports

Download all current welding reports from system memory in the selected format.

Downloading by Commission, Date, or Range

Select reports for download by commission number, date range, or report range.

Understanding Report Download Process

Details report download process steps, messages, completion, and error handling.

Deleting Data from Memory

Procedure for deleting transferred welding reports from the unit's memory.

Keeping Data in Memory

Preserve current report data in memory when storage media is unplugged.

Dedicated Welding Unit Information

Displaying Unit Characteristics

Access key technical information: software version, serial number, maintenance dates.

Measuring Resistance

Explains resistance measurement and potential causes for 'Resistance Error'.

Overheating Switch

Describes unit behavior and 'Overheated' error when internal temperature is too high.

Power Supply Failure Indication

Indicates previous welding aborted due to power supply failure.

Configuring the Welding Unit

Selecting the Display Language

Set display and report language for the welding unit.

Setting the Clock

Configure unit's internal clock for accurate date and time recording.

Setting the Buzzer Volume

Adjust volume of unit's audible buzzer feedback.

Understanding the 'Recording' Sub-menu

Configure which traceability data (welder code, commission, etc.) are recorded.

Self-Monitoring Functions Overview

Code Error

Error due to poor code tag quality or incorrect reading symbology.

No Contact

Indicates lack of proper electrical contact or defective heater coil.

Low Voltage (Data Input)

Input voltage too low, requires generator output adjustment.

Overvoltage (Data Input)

Input voltage too high, requires generator output reduction.

Overheated

Unit temperature too high; requires cooling down.

System Error

Critical system error detected during auto-test; requires immediate disconnection and service.

Temperature Error

Ambient temperature outside unit's operating range.

Temperature Sensor Defective

Ambient temperature sensor on welding cable is damaged or faulty.

Clock Error

Internal system clock malfunctioning.

Unit to Service

Recommended service date overdue; unit requires professional inspection.

Input Error

Incorrect code entry, missing manual parameters, or invalid date setting.

Memory Full

System memory for reports full; requires printing or downloading data.

Download Cancelled

Unresolvable error during data transfer or printing.

GPS Module Not Ready

GPS module still initializing, not ready for geo-data recording.

No GPS Signal

No reliable signal from satellites for GPS module.

Poor GPS Signal

GPS signal strength too weak for precise position recording.

Low Voltage During Welding

Input voltage too low during welding, potentially aborting process.

Overvoltage During Welding

Input voltage exceeds limits during welding, potentially aborting process.

Resistance Error

Fitting resistance outside tolerance specified in code.

Frequency Error

Input voltage frequency outside acceptable range.

Voltage Error

Output voltage mismatch with previously read value.

Low Current

Momentary current failure or significant current decrease.

Excess Current

Output current exceeds limits, possibly due to short-circuit.

Emergency Off

Welding process interrupted by pressing STOP/RESET key.

Heater Coil Error

Dynamic current differs from required value, indicating heater coil issue.

Power Supply Failure

Last welding incomplete due to power supply interruption.

Technical Specifications

Service and Repair Contact

Accessories/Parts for the Product

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