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Husqvarna K3600 Mk II User Manual

Husqvarna K3600 Mk II
50 pages
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HUSQVARNA CONSTRUCTION PRODUCTS
Workshop manual
K 3600 Mk II, K 2500
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Husqvarna K3600 Mk II Specifications

General IconGeneral
BrandHusqvarna
ModelK3600 Mk II
CategoryCutter
LanguageEnglish

Summary

Literature

Workshop Manual Overview

General introduction to the workshop manual and its scope.

Spare Parts Information

Details on available spare parts folders for the machines.

Basic Functionality

Blade Drive and Control Systems

Explanation of the eccentric drive and blade control mechanisms.

Component Identification

K3600 MkII Components

Illustrated list of parts for the K3600 MkII model.

K2500 and Hydraulic Components

Illustrated list of parts for the K2500 and hydraulic system.

Blade Replacement Procedures

Blade Removal and Guard Access

Steps for removing the cutting blade and accessing the guard.

Post-Replacement Component Checks

Inspection of rollers, motor, and bearings after blade replacement.

Roller Adjustment and Inspection

Correct Roller Adjustment

Importance and method for correct roller setting for optimal function and wear.

Roller Adjustment Process

Step-by-step guide for adjusting support rollers for blade contact.

Engagement and Support Rollers

Wear Parts and Limits

Information on replaceable parts, wear limits for rollers.

Roller Unit Description

Details on the engagement roller assembly, bearing brackets, and lubrication.

Knob Functionality

Operational and service positions for the roller adjustment knobs.

Replacing Engagement and Support Rollers

Grease Recommendations

Type and characteristics of grease suitable for service procedures.

Engagement Roller Replacement Steps

Procedures for removing, inspecting, and replacing engagement rollers.

Support Roller Replacement Steps

Procedures for removing, inspecting, and replacing support rollers.

Roller Bearing Replacement

Specialized Tools for Bearing Service

Description of the bearing tool kit and its use.

Engagement Roller Bearing Replacement

Step-by-step guide for removing and fitting engagement roller bearings.

Support Roller Bearing Replacement

Procedures for replacing support roller bearings and associated seals.

Engagement Roller Bearing Socket Replacement

Required Tools and Preparation

Information on the special tool and preparation steps like removing the water disc.

Bearing Socket Removal Process

Two-step procedure for removing the bearing socket using a puller.

Seals and Fitting

Details on replacing seals and fitting the new bearing socket correctly.

Machine Controls and Linkages

Handle Separation

Steps for separating the handle and removing control units.

Control System Fitting and Water Valve

Procedures for fitting controls, springs, and the water valve.

K2500 Component Overview

K2500 Machine Parts Identification

Illustrated list of major components for the K2500 model.

Hydraulic Hose and Connector Identification

Identification of pressure and return hoses and their connectors.

Belt Transmission System

Belt Guard Removal and Adjustment

Procedures for removing the belt guard and adjusting belt tension.

Cutting Head Assembly and Disassembly

Cutting Head Dismantling Steps

Detailed steps for dismantling the cutting head and its components.

Blade Shaft Bearing Replacement

Procedures and tools for replacing the blade shaft bearing.

Hydraulic System Principles

Understanding Pressure and Flow

Fundamental concepts of pressure, flow, and their interaction in hydraulics.

Hydraulic vs. Pneumatic Systems

Comparison of hydraulic and pneumatic system principles and differences.

Hydraulic Motor Operation

Motor Operation Modes and Conditions

Explanation of idling, starting, cutting, and stuck blade conditions.

Motor Control and Braking Systems

Details on servo control, servo valve, and brake valve functions.

Hydraulic System and Machine Testing

Building Custom Measurement Equipment

Guide to constructing basic hydraulic testing apparatus.

Performing Unit and Machine Tests

Procedures for testing hydraulic units and cutting machine motors.

Troubleshooting Common Issues

Low Motor Output Diagnosis

Causes and actions for reduced motor power, including wear and leaks.

Motor Start-Up and Stop Problems

Troubleshooting for motors failing to start or stop correctly.

External Leakage Causes

Identifying and rectifying external oil leaks from motor housing or driveshaft.

Component Removal Procedures

Hydraulic Motor Removal

Steps for removing the hydraulic motor from the machine.

K2500 Specific Component Removal

Procedures for removing cutting head, belt pulley, and torsion plate on K2500.

Component Inspection and Wear Analysis

Motor Housing and Cover Inspection

Examining the motor housing and cover for damage and signs of wear.

Causes of Motor Damage and Oil Quality

Identifying common causes of motor wear and the role of hydraulic oil.

Driveshaft Maintenance and Repair

Shaft Seal and Bearing Issues

Diagnosing and addressing problems with the driveshaft seal and bearings.

Driveshaft Removal and Fitting

Procedures for removing, fitting, and re-fitting the driveshaft unit.

Shaft Seal Replacement Details

Specific steps for replacing shaft seals and related components.

Slide Bearing Service

Slide Bearing Overview and Replacement Need

Information on slide bearings and when replacement is necessary.

Slide Bearing Removal and Installation

Methods for removing and fitting slide bearings in the motor housing and cover.

Valve System Operation and Service

Main Valve Function, Removal, and Inspection

Details on the main valve's role, removal, and inspection procedures.

Servo and Brake Valve Operations

Explanations of servo valve function, inspection, and brake valve checks.

Tools and Conversion Data

Specialized Service Tools

Listing of specific tools used for bearing and socket replacement.

Useful Measurement Conversions

Tables for converting volume, flow, pressure, power, and torque units.

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