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Husqvarna K 960 User Manual

Husqvarna K 960
55 pages
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HUSQVARNA CONSTRUCTION PRODUCTS
Workshop manual
K 960
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Husqvarna K 960 Specifications

General IconGeneral
Blade Diameter350 mm
Max Cutting Depth125 mm
Sound Pressure Level104 dB(A)
Engine Type2-stroke
Displacement94 cc

Summary

LITERATURE

Workshop Manual Overview

Provides an overview of the workshop manual's scope, outline, and layout conventions.

Spare parts K960

SPECIAL FUNCTIONAL COMPONENTS

Key Technical Innovations

Details new technical solutions in the K960, including engine, emissions, vibration, and belt technology.

COMPONENTS – ORIENTATION

Cutting Head and Drive Components

Identifies components related to the cutting head and drive system.

Engine and Fuel System Components

Identifies components of the engine and fuel systems.

Operator Controls and Handles

Identifies controls, handles, and safety features for the operator.

Service and Accessory Components

Identifies service tools and accessory parts like water connections.

DISMANTLING INTO BASIC MODULES

Basic Modules Overview

Explains the machine's modular build and general dismantling principles.

Starter Removal

Provides steps for dismantling the starter unit.

Cutting Head Removal

Details the procedure for removing the cutting head assembly.

DISMANTLING INTO BASIC MODULES

Air Filter Removal

Provides steps for dismantling the air filter system.

Cylinder Cover Removal

Details the procedure for removing the cylinder cover.

Carburettor Removal

Details the steps for dismantling the carburettor.

DISMANTLING INTO BASIC MODULES

Inlet Manifold and Duct Removal

Details dismantling of the inlet manifold, air duct, and associated components.

Muffler Removal

Details the procedure for removing the muffler.

DISMANTLING INTO BASIC MODULES

Vibration Dampening and Splitting

Explains procedures for splitting the machine at vibration dampening elements.

STARTER

Starter Cord Replacement

Provides detailed steps for replacing the starter cord and loading the return spring.

STARTER

Starter Pulley Service

Details dismantling, assembly, and center pulley components.

Spring Cassette Handling

Covers dismantling, cleaning, and safety warnings for the spring cassette.

STARTER

Starter Pawls Service

Explains function, inspection, dismantling, and assembly of starter pawls.

Starter Assembly and Fitting

Details the procedure for fitting the starter assembly correctly.

IGNITION SYSTEM

System Function and Components

Explains the ignition system's function, components, and technology.

Ignition Module Service

Details the ignition module, its parts, and maintenance requirements.

Spark Plug Maintenance

Covers spark plug gap settings and cleaning procedures.

IGNITION SYSTEM

Ignition Troubleshooting

Provides troubleshooting steps for ignition system failures.

Spark Plug and Lead Checks

Guides on checking the spark plug and ignition lead for faults.

IGNITION SYSTEM

Stop Switch and Cable Testing

Explains testing the short-circuit cable and stop switch function.

Ignition Module Replacement

Details replacing the ignition module and setting the air gap.

FLYWHEEL

Flywheel Dismantling and Tool Use

Details flywheel dismantling procedures and the special tool required.

Flywheel Removal and Nut Dismantling

Provides steps for removing the flywheel and its center nut.

FLYWHEEL

Keyway and Key Inspection

Covers inspection of the flywheel's keyway and key for damage.

Flywheel Fitting and Torque

Details the procedure for fitting the flywheel and tightening torque.

AIR FILTER

Air Filtration System Function

Explains the three-step Husqvarna Active Air Filtration system.

Air Filter Servicing Procedures

Details servicing steps for centrifugal cleaning, foam, and paper filters.

Filter Element Maintenance

Covers maintenance for foam plastic and paper filter elements.

INLET SYSTEM

Inlet Manifold and Components

Describes the inlet manifold's function and components.

Inlet Manifold Dismantling and Assembly

Details procedures for dismantling and assembling the inlet manifold.

Inlet Bend and Bellows Replacement

Guides on replacing rubber bellows and the inlet bend.

INLET SYSTEM

Inlet System Assembly and Bellows Replacement

Provides assembly instructions and guides for replacing rubber bellows.

Inlet Bend Function and Replacement

Explains the inlet bend's function and replacement procedure.

FUEL SYSTEM

Fuel Filter and Leakage Testing

Covers fuel filter inspection, replacement, and fuel system leakage testing.

Fuel Hose and Tank Venting

Details fuel hose replacement, tank venting function, and non-return valve testing.

FUEL SYSTEM

Fuel System Leak Isolation

Guides on excluding the carburettor and checking fuel system hoses.

Fuel Hose and Tank Venting Details

Provides details on changing fuel hoses and tank venting.

FUEL SYSTEM

Tank Venting Hole and Hoses

Explains how to check the tank venting hole and remove venting hoses.

CARBURETTOR

Carburettor Components and Function

Lists carburettor components and explains the Dual Charge split venturi technology.

Dual Charge and Variants

Discusses the Dual Charge technology and carburettor variants.

CARBURETTOR

Carburettor Functional Tests

Guides on performing functional tests using a pressure tester.

Needle Valve and Diaphragm Checks

Details testing the needle valve, pump diaphragm, and measurement diaphragm.

CARBURETTOR

Measurement Chamber and Needle Valve Service

Details measurement chamber inspection and needle valve service.

Fuel Strainer and Channel Cleaning

Covers fuel strainer inspection and cleaning carburettor channels.

CARBURETTOR

Pump Unit and Fuel Strainer

Details pump unit inspection and fuel strainer replacement.

Carburettor Channel Cleaning

Explains how to clean carburettor channels using compressed air.

CARBURETTOR

Valve Axles and Idle Speed Adjustment

Covers checking valve axles and adjusting idle speed.

Tachometer Use

Explains the use of a tachometer for measuring engine speed.

DECOMPRESSION VALVE

Valve Function and Dismantling

Explains the decompression valve's function and provides dismantling steps.

Valve Service, Assembly, and Testing

Details valve servicing, assembly, and leakage testing procedures.

CYLINDER/PISTON

Compression Testing and Cylinder Dismantling

Covers compression testing, tester usage, and cylinder dismantling.

CYLINDER/PISTON

Cylinder Base Gasket and Piston Service

Details gasket removal, tool kit usage, and piston dismantling.

Circlip Removal and Tool Usage

Explains how to dismantle circlips and use related tools.

CYLINDER/PISTON

Gudgeon Pin and Needle Bearing Service

Details service procedures for the gudgeon pin and needle bearing.

Piston Ring Installation and Examination

Covers piston ring installation, assembly tips, and component examination.

CYLINDER/PISTON

Wear Tolerances and Measurements

Details wear tolerances for cylinder, piston, and piston rings.

CYLINDER/PISTON

Piston Damage and Wear Analysis

Analyzes common types of piston damage like dust, scoring, and overheating.

CYLINDER/PISTON

Cylinder Assembly and Gasket Fitting

Provides instructions for assembling the cylinder and fitting the base gasket.

CRANKCASE

Crankcase Leakage Testing

Explains crankcase leakage testing procedures and necessary tools.

Leakage Test Preparation Steps

Details steps for preparing for leakage testing, including sealing ports.

Leakage Identification and Troubleshooting

Guides on identifying leakage sources and troubleshooting findings.

CRANKCASE

Crankcase Seals: Tools, Dismantling, and Assembly

Covers tools, dismantling, and assembly of crankcase sealing rings.

CRANKCASE

Separating Crankcase Halves

Details procedures for splitting the crankcase using specialized tools.

Crankshaft and Connecting Rod Checks

Covers checks for connecting rod play and crankshaft assembly.

Gasket Surface and Balance Weight Notes

Provides notes on cleaning gasket surfaces and balance weights.

CRANKCASE

Main Bearing Replacement

Details tools and procedures for dismantling and assembling the main bearing.

CRANKCASE

Crankshaft Assembly and Tools

Covers using tool kits to assemble the crankshaft into the crankcase.

CLUTCH

Clutch Dismantling and Wear Tolerances

Details clutch dismantling, piston stop usage, and wear tolerances.

Clutch Assembly and Piston Stop

Provides instructions for clutch assembly, including tightening torque.

CLUTCH

Clutch Springs and Support Ring Service

Details dismantling and assembly procedures for clutch springs and support ring.

CLUTCH

Needle Bearing Replacement

Explains the procedure and tools for replacing the needle bearing in the clutch drum.

CLUTCH

Ball Bearing Replacement

Details the procedure and tools for replacing the ball bearing in the clutch drum.

CUTTING HEAD

Cutting Head Dismantling Procedures

Details dismantling steps for the cutting head, including pulley and bushing removal.

Bearing Housing and Bush Removal

Covers removing the bearing housing, spacer, seal, and center bush.

CUTTING HEAD

Blade Guard Checks and Bearing Replacement Tools

Covers blade guard checks and introduces tools for bearing replacement.

Bearing Unit Dismantling

Details dismantling the bearing unit using a vice.

CUTTING HEAD

Bearing Housing Operations and Checks

Covers using tools on bearing housing, checking axle/seating, and preparing for replacement.

Bearing Unit Splitting and Preparation

Details splitting the bearing unit and preparing the housing for bearing fitting.

CUTTING HEAD

Bearing and Axle Assembly

Provides instructions for assembling inner/outer bearings and adjusting the axle level.

CUTTING HEAD

Belt Pulley, Housing, and Bush Fitting

Details fitting the belt pulley, bearing housing, and center bush.

FRICTION RETARDER

Function, Replacement, and Dismantling

Explains the friction retarder's function, replacement, and dismantling procedures.

Belt Pulley Dismantling

Details the steps for dismantling the belt pulley and brake unit.

FRICTION RETARDER

Retarder and Centrifugal Unit Assembly

Provides instructions for assembling the friction retarder and centrifugal unit.

HANDLE

Rear Handle Lock and Dismantling

Covers checking the throttle lock function and dismantling the handle.

Handle Assembly

Provides instructions for assembling the throttle and handle spindle.

TOOLS

Diagnostic and Measurement Tools

Lists tools for testing ignition, engine speed, air gap, and pressure.

Fastening and Specialty Tools

Lists wrenches, keys, kits, and punches for general service.

Piston and Flywheel Service Tools

Lists specialized tools for piston service and flywheel operations.

Pressure and Air Gap Tools

Lists pressure testers and air gap gauges for system checks.

TOOLS

Sealing, Pulling, and Assembly Tools

Lists tools for seals, bearings, and general assembly.

Crankcase Splitting Tools

Lists tools specifically for separating and splitting the crankcase.

Clutch and Bearing Service Tools

Lists tools for clutch and bearing replacement services.

Fuel Hose and Idle Adjustment Tools

Lists tools for fuel hose management and idle speed adjustment.

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