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Husqvarna PW 460 User Manual

Husqvarna PW 460
30 pages
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Workshop manual
English
PW 450, PW 460

Table of Contents

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Husqvarna PW 460 Specifications

General IconGeneral
Power/Max Pressure4600 PSI
Flow Rate/Water Flow4.0 GPM
Weight110 lbs
Dimensions22.5 x 21 x 35 inches
Hose Length50 feet
Max Pressure4600 PSI
Flow Rate4.0 GPM
Pump TypeTriplex

Summary

1 Introduction and safety regulations

1.1 General

Overview of the manual's purpose, including troubleshooting, repair, and testing procedures.

1.2 Revisions

Information on product changes affecting service and spare parts, stressing manual updates.

1.3 Target group

Defines the intended audience as personnel with general repair knowledge of high pressure washers.

1.4.1 General safety instructions

Safety guidelines for service centers and general warnings for repair personnel.

1.4.2 Special safety instructions

Specific safety precautions for operating the high pressure washer, including protective measures.

2 Repair instructions

2.1 Product overview

Illustrates and identifies the main parts of the product's cabinets and motor/pump unit.

2.2 Front cabinet disassembly/assembly

Step-by-step guide for removing and reinstalling the front cabinet.

2.3 Switchbox and motor cover disassembly/assembly

Procedure for taking apart and reassembling the switchbox and motor cover.

2.4 Pump disassembly/assembly

Instructions for removing and reassembling the pump unit.

2.4.1 Bearing maintenance

Guide to inspecting, cleaning, and assembling the pump's bearing.

2.4.2 Pump head maintenance

Procedure for servicing the pump head, including valve and piston handling.

2.5 Brass connector removal

Steps for disassembling the brass connector and injector from the outlet.

2.6 Start/stop valve disassembly/assembly

Procedure for removing and installing the start/stop valve and ball seat.

2.7 Micro switch adjustment

Detailed guide for adjusting the micro switch for optimal performance and longevity.

2.8 Hose replacement (hose reel version)

Instructions for lubricating and installing the nipple for hose reel replacement.

2.9 Electrical motor resistance measurement

Details resistance values for motors and shows connection points for measurement.

2.10 Pressure regulation service and repair

Comprehensive guide to servicing and repairing the pressure regulation system.

2.10.1 Check correct operation

Steps to verify the proper functioning of the pressure regulation system.

2.10.2 Remove control piston

Procedure for removing the control piston from the pump housing.

2.10.3 Install control piston

Guide to installing the control piston and securing it correctly.

2.10.4 Prepare for cut-off pressure check

Steps to prepare the machine for checking and setting cut-off pressure.

2.10.5 Check cut-off pressure

Procedure for measuring and adjusting the cut-off pressure.

2.10.6 Set machine pressure to basic setting

Instructions for establishing the machine's basic pressure setting.

2.10.7 Fine adjust machine pressure

Method for fine-tuning the machine's operating pressure.

2.10.8 Secure machine pressure setting

Steps to lock and secure the adjusted pressure setting.

3 Specifications

3.1 Technical data PW450 and PW460

Presents detailed technical specifications for PW450 and PW460 models.

4 Appendices and schedules

4.1 Operating supplies

Lists recommended oils, lubricants, and glues for the appliance.

4.1.1 Recommended oil types

Specifies the recommended oil for the wobble disc housing and alternatives.

4.1.2 Recommended lubrication

Recommends specific white greases for o-rings and sealing.

4.1.3 Recommended glue

Lists recommended Loctite products for various assembly points.

4.1.4 Tools

Details the tools required for maintenance, including part numbers and usage.

4.2 Function

Explains the operational states of the machine.

4.2.1 Machine stopped and outlet hose emptied

Describes the state when the machine is stopped and the outlet hose is empty.

4.2.2 Machine operation

Illustrates and explains the machine's operation when the gun trigger is activated.

4.2.3 Machine standby

Details the machine's standby state and the role of the breaker and S/S piston.

4.2.4 Pressure control valve standby

Shows the pressure control valve in a standby state with component labels.

4.2.5 Start stop system guide - no pressure in the system

Diagram showing the start-stop system with no pressure and the machine off.

4.2.6 Start-up pressure build up

Illustrates the pressure build-up process when the machine starts up.

4.2.7 Pressure build up-opening pressure / close gun

Depicts pressure build-up, opening pressure, and micro switch activation when gun is closed.

4.2.8 Motor stop - standby pressure

Explains the motor stop state and the resulting standby pressure in the hose.

4.2.9 Gun is activated

Shows the state when the gun is open, control piston closed, and motor starts.

4.2.10 Machine run

Illustrates the machine running state with gun open and motor started.

4.2.11 Pressure control valve active

Diagram showing the pressure control valve in an active state with components labeled.

4.3 Wiring diagram

Presents the electrical wiring diagram of the machine.

4.4 Circuit diagram

Provides the circuit diagram for the machine's electrical system.

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