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Husqvarna R 422 Ts User Manual

Husqvarna R 422 Ts
118 pages
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Workshop manual
R 422 Ts
R 422 Ts AWD
English

Table of Contents

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Husqvarna R 422 Ts Specifications

General IconGeneral
Cylinders2
Fuel TypeGasoline
Oil FilterYes
Cutting Width107 cm
Cutting Deck MaterialSteel
Blades3
Seat MaterialVinyl
Transmission TypeHydrostatic
Engine CoolingAir
Blade EngagementElectric
Hour Meter TypeDigital
Front Wheel Size15 x 6.00-6
Sound Power Level, Guaranteed (LWA)100 dB(A)
Mulching CapabilityYes
Bagging CapabilityYes

Summary

Safety Instructions

General Safety Guidance

Guidance for personnel with general knowledge of repair and service of riders.

Special Safety Precautions

Details hazardous properties of fuel and safety precautions for specific tasks.

Risk of Sparking

Explains risks associated with sparking near the battery and how to avoid them.

Special Tools

Laser Tachometer Operation

Instructions for using a laser tachometer for speed measurement and maintenance.

Specifications

Dimensions and Weight

Technical specifications for machine dimensions, weight, and wheelbase.

Wheels and Tires

Details tyre dimensions and recommended air pressure for the wheels.

Engine Specifications

Information on engine model, power, displacement, fuel, and oil requirements.

Drive Axle Details

Manufacturer, type, and oil specifications for front and rear drive axles.

Electrical System Specifications

Details on battery, fuses, spark plugs, and bulbs for the electrical system.

Hydraulic System Parameters

Max working pressure for the hydraulic system and steering servo circuit.

Tightening Torques

Specified torque values for various bolts and components for proper assembly.

Cutting Unit Specifications

Specifications for cutting widths, heights, blade lengths, and noise levels for different cutting units.

Delivery and Dealer Service

Delivery Service Checklist

Step-by-step guide for dealers to prepare and deliver the machine to customers.

Service Intervals

Schedules for required maintenance services at different operating hours (e.g., 25h, 50h, 100h).

Delivery Procedures

Guidelines for dealers on customer handover, paperwork, and information sharing.

Battery Installation and Checks

Procedures for fitting and connecting the battery, and checking steering wheel installation.

Pre-Operation Checks

Steps for checking engine oil, hydraulic oil, tires, and fitting components before initial operation.

Test Running and Final Inspection

Procedures for testing the engine, cutting unit, and final checks before delivery.

Administration and Service Confirmation

Steps for completing sales documentation and confirming service delivery.

Design and Function

General Overview

Introduction to Husqvarna R 422 Ts/AWD, highlighting articulated steering and hydrostatic transmission.

Cutting Unit Design

Description of the Combi 112 and Combi 122 cutting units and their functions.

Serial Number Identification

Location and importance of machine, engine, and transmission serial numbers for ordering parts.

Engine Description

Details about the twin-cylinder engines, catalytic converter, and lubrication system.

Steering System

Explanation of articulated and hydraulic power steering mechanisms for ease of operation.

Driving System

Information on hydrostatic transmission, AWD, front/rear axles, and oil drainage.

Cutting Unit Operation

How the Combi unit functions as BioClip or rear ejection, and its front-mounted design.

Repair Instructions

Engine Removal and Installation

Detailed steps for removing and fitting the engine, including associated components.

Fuel Tank Maintenance

Procedures for removing and fitting the fuel tank, including safety warnings.

Engine Oil Change

Guide for changing engine oil and filter, including oil types and disposal information.

Steering Cable Adjustment

Instructions for checking and adjusting steering cables for proper operation.

Steering System Repairs

Procedures for replacing steering cables and fitting/removing the power steering unit.

Cable Pulley Replacement

Steps for removing and fitting the cable pulley assembly.

Parking Brake Adjustment

Instructions for adjusting the parking brake on both R 422 Ts AWD and R 422 Ts models.

Hydrostatic Transmission Cable Adjustment

Guide for adjusting the hydrostatic transmission cable for correct operation.

Throttle and Choke Cable Adjustment

Procedures for checking and adjusting throttle and choke cables.

Articulated Steering Bearing Replacement

Steps for replacing bearings in the articulated steering system.

Pendulum Shaft and Bushing Service

Instructions for removing/fitting the pendulum shaft and replacing bushings.

Drive Axle Service

Procedures for removing and assembling front and rear axles, including oil checks.

Wheel Drive Synchronization

Guide for synchronizing front and rear wheel drives for correct cornering performance.

Outgoing Shaft Seal Replacement

Detailed steps for replacing seals on outgoing shafts to prevent transmission leaks.

Hydrostatic Transmission Cable Replacement

Comprehensive guide for removing and fitting the hydrostatic transmission cable.

Hydraulic System Bleeding

Procedures for bleeding the hydrostatic and hydraulic systems to remove air.

Transmission Maintenance

Guidance on changing transmission oil, including recommendations for usage.

Lever Housing Adjustment

Steps for adjusting the lever housing for proper cutting unit lift and microswitch operation.

Belt Replacement

Instructions for replacing the rear drive belt, hydraulic pump drive belt, centre belt, and front belt.

Equipment Frame Service

Procedures for removing and fitting the equipment frame, including adjustments.

Cutting Unit Installation and Removal

Steps for fitting and removing the cutting unit, including service position setup.

Cutting Unit Adjustments

Procedures for adjusting unit parallelism, cutting height, and ground pressure.

Blade and Belt Service

Instructions for changing the cutting unit belt, removing/replacing blades with bearings, and sharpening.

BioClip Plug Removal

Steps to remove the BioClip plug for converting the cutting unit to rear ejection.

Electrical System

Wiring Diagram and Component Locations

Visual guide to the machine's electrical system and component identification.

Ignition and Starter System

Procedures for servicing the ignition and starter lock, hour meter, and fuses.

Light Bulb Replacement

Step-by-step guide for replacing the machine's light bulbs.

Safety System Operation

Explanation of the rider's safety system and daily checks for proper function.

Microswitch Functions and Adjustment

Details on mowing deck and seat microswitches, and pedal arrangement adjustments.

Hydraulic System

Hydraulic System Maintenance

Importance of hydraulic hygiene, oil types, and filter changes for system longevity.

Component Locations

Diagrams showing the location of hydraulic system components for R 422 Ts and AWD models.

Hydraulic System Bleeding and Power Steering

Procedures for bleeding the hydraulic system and servicing the power steering.

Lift Cylinder and Valve Assembly Service

Steps for replacing the lift cylinder and servicing the hydraulic valve block.

Hydraulic Oil Filter and Control Valve Replacement

Procedures for changing the hydraulic oil filter and replacing the control valve.

Pressure Limiting Valve and Hose Bundle

Information on the pressure limiting valve and identification of hydraulic hoses via marking.

Hydraulic Cooler and Fan Service

Steps for changing the hydraulic oil cooler and replacing the cooling fan.

Troubleshooting: The Engine Will Not Start

Starter Issues

Problems with the starter motor, relay, or battery.

Ignition System Faults

Issues with spark plugs, ignition coil, or connections causing no spark.

Fuel Supply Problems

Causes of no start due to fuel tank, filter, pump, or carburetor issues.

Troubleshooting: Engine Starts But Runs Unsatisfactorily

Spark Plug & Ignition Malfunctions

Incorrect spark plug, ignition settings, or faulty ignition module.

Fuel System & Carburetor Issues

Clogged filters, fuel pipes, or carburetor problems affecting running.

Engine Overheating & Airflow Problems

Issues with cooling fins, air intake, or engine overheating.

Operational & Driving Style Factors

Impact of overloading or improper driving on engine performance.

Exhaust & Engine Damage Indicators

Problems related to exhaust system, engine damage, or erratic running.

Troubleshooting: Low Power or No Drive

Drive Belt & Pulley System Faults

Worn belts, slipping pulleys, or idler issues affecting power transmission.

Hydraulic System & Accelerator Issues

Low oil, pump leaks, or a defective accelerator impacting drive.

Braking & Transmission Control Problems

Parking brake faults, incorrect throttling, or transmission engagement issues.

Axle & Internal Transmission Damage

Problems with axles, internal transmission damage, or lack of drive engagement.

Troubleshooting: Low Power and Abnormal Noise

Engine Speed & Cooling System Issues

Problems with engine speed, cooling fan, or airflow causing reduced power or noise.

Belt, Pulley & Transmission Component Noises

Noises from worn belts, damaged pulleys, or internal transmission faults.

Axle, Brake & Control Linkage Noise Sources

Noises originating from axles, brakes, or control linkage issues.

Foreign Objects & Operational Noises

Noise caused by foreign objects, incorrect throttling, or other operational factors.

Troubleshooting: Transmission Overheating and Other Indications

Transmission Overheating Causes

Factors leading to transmission overheating, such as poor air circulation or fan problems.

Oil Level & Brake System Malfunctions

Problems with low oil levels, parking brake faults, or transmission control system errors.

Drive System & Accelerator Faults

Problems with drive belts, accelerators, or transmission engagement causing jerky starts or no drive.

Troubleshooting: Uneven Mowing Result and Vibrations

User Error & Machine Setup Factors

How user actions or incorrect machine setup can lead to uneven mowing.

Cutting Unit Component Issues

Problems with blades, unit settings, grass buildup, tire pressure, or loose parts.

Engine & Vibration Source Identification

Causes of engine vibration, such as mounting issues or cylinder problems.

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