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Husqvarna WS440HF - User Manual

Husqvarna WS440HF
165 pages
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HUSQVARNA CONSTRUCTION PRODUCTS
Workshop manual
WS440HF, WS482HF,
PP440HF, PP480HF,
PP490HF

Table of Contents

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Summary

Literature and Manuals

Workshop Manual Overview

Details the scope and structure of the workshop manual for the PP 490.

Spare Parts Catalogue Information

Describes the spare parts catalogue, its contents, and where to find IPLs.

Operators Manual Guidance

Explains the operator's manual content and its importance for service personnel.

Safety Instructions and Precautions

General Safety Guidelines

Covers general safety rules for repair personnel and workshop equipment.

Warning and Cautionary Information

Explains warning symbols and advises on power pack safety before maintenance.

ESD Protection Notice

Highlights the sensitivity of electronic components to ElectroStatic Discharges (ESD).

Emergency Stop and Blade Rotation Safety

Details the function of the emergency stop and start blade rotation buttons.

Transport and Storage Safety

Provides guidelines for safe transport and storage of the equipment.

Tools and Special Tools Listing

Components Navigation and Identification

WS 482 HF Component Diagram

Illustrates and labels the main components of the WS 482 HF wall saw.

PP 490 (External) Component Diagram

Illustrates and labels the external components of the PP 490 power pack.

PP 490 (Internal) Component Diagram

Illustrates and labels the internal components of the PP 490 power pack.

Service and Maintenance Procedures

Model Differences Overview

Details service-related differences between WS480/WS440 and PP480/PP440/PP490.

Functional Tests and Checks

Guides for performing functional tests on arm feed, track feed, and power pack.

Adjustments and Calibration

Procedures for adjusting guide wheels and the saw carriage for stable operation.

Maintenance Schedules and Intervals

Outlines service tasks for WS400 HF at 100h and 200h intervals.

Power Pack and RC Unit Servicing

Details service procedures for the power pack and remote control unit.

Technical Information and Troubleshooting

General Information and Temperature Sensors

Provides general troubleshooting advice and details on temperature sensor functions.

Error Codes and Troubleshooting Guides

Lists PRIME tool error codes, fault code index, and troubleshooting flowcharts.

Component-Specific Troubleshooting

Guides for troubleshooting motors, connections, remote control, and system setup.

Electrical and System Troubleshooting

Covers power supply, electrical faults, water valve issues, and LED indicators.

Remote Control Operations

RC Service Menu Access and Potentiometer Check

Instructions for accessing the service menu and checking potentiometer readings.

Repair Instructions: Wall Saw

10.1 Repair Instructions: Blade Gard

Procedures for blade guard maintenance, including bearing replacement and calibration.

10.2 Repair Instructions: Saw Arm

Detailed steps for disassembling, inspecting, and reassembling the saw arm.

10.3 Repair Instructions: Saw Head

Procedures for disassembling and servicing the saw head components.

Repair Instructions: Power Pack

Opening the Power Pack Unit

Steps for safely opening the PP 490 power pack covers for service.

Power Pack Component Replacements

Guides for replacing various PP 490 components like seals, contacts, and boards.

Inverter Board Service Procedures

Instructions for dismantling and assembling the inverter board.

Firmware Upgrade Procedures

Multiprogrammer and Cable Connections

Overview of the multiprogrammer and required cable connections for firmware updates.

PP440;PP480;PP490 Firmware Update (Inverter)

Steps for updating firmware on the inverter side of PP440/PP480/PP490.

PP440;PP480;PP490 Firmware Update (Main Board)

Steps for updating firmware on the main board side of PP440/PP480/PP490.

PP440 Controller Board Firmware Update

Procedure for updating firmware specifically on the PP440 controller board.

RC Unit Firmware Upgrade and Function Test

Instructions for upgrading RC unit firmware and performing function tests.

Wiring Diagrams and Guides

WS482 Saw Head Circuit Board Diagram

Electrical schematic for the WS482 saw head circuit board.

PP480 and PP490 Wiring Diagrams

Electrical schematics for PP480 and PP490 power packs.

Remote Control Wiring Diagram

Illustrates the wiring connections for the remote control unit.

Cable Wiring Guide

Details cable connections for WS 480/440 HF and PP 480/440 HF.

Husqvarna WS440HF Specifications

General IconGeneral
BrandHusqvarna
ModelWS440HF
CategoryPower Pack
LanguageEnglish

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