REV F 4-4 109627CE_0512
• Do not disconnect the alternator output lead or bat-
tery cables while the alternator is operating.
• Do not remove the alternator from the power unit
without first disconnecting the negative (-) battery
cable. When removing the battery, disconnect the
negative (-) cable first.
• To install a battery, make sure that the positive (+)
cable is connected first and that the negative terminal
is connected to ground. Reverse polarity will destroy
the rectifier diodes in the alternator.
If the battery charge warning light illuminates, indicating
that the alternator is not charging the battery, check the fan
belt and the wiring connections. If these items are in
satisfactory condition and the warning light continues to
indicate no charge, consult your Hustler Dealer.
Fuse block
The fuse block, is located on the left side of the power unit
compartment. Always replace blown fuses with the size
specified for that circuit. Figure 4-4
Fusible link
A fusible link wire is used to protect the mower’s entire
electrical system. If too much amperage passes through this
wire it will melt down so that it will no longer allow current to
pass (similar to the way a fuse works). The fusible link wire is
a red wire that goes from the starter terminal to a connector
that links into the main wiring harness.
To replace the fusible link wire (Figure 4-5):
1. Order Hustler part number 385603370.
2. Disconnect the negative battery cable from the battery.
3. Unplug the connector linking the wire to the main
wiring harness.
4. Remove the old fusible link wire from the starter
terminal.
5. Replace the old fusible link wire with a new one-first
attaching to starter terminal, and then connecting into
the main wire harness.
IMPORTANT: Always replace the fusible link wire with
the appropriate fusible link wire for this power unit.
Head lamp
If a head lamp fails to operate, the bulb must be replaced.
To change the bulb:
1. Pull the lower cover frontward and remove it. Figure 4-
6
2. Turn the socket counterclockwise and remove the
socket from the headlamp housing.
3. Remove the bulb. Figure 4-7
4. Install a new bulb in the socket and install the socket
with bulb in the housing.
Figure 4-3
Fuse Size Circuit protected
1 20 amp Spare
2 20 amp Auxiliary P.T.O., Work lamp (opt), back
buzzer (opt)
3 20 amp Auxiliary
4 10 amp Spare
5 10 amp Head lamp, meter back light, stop
solenoid, safety switch, starter, cruise
control (opt)
6 10 amp Temperature gauge, fuel gauge, fuel
pump, monitor lamp,
Alarm buzzer & relay
Figure 4-4
Figure 4-5
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