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HUSTLER 3700 User Manual

HUSTLER 3700
56 pages
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109627CE_0512 REV F
Hustler 3700
Operators Manual
•••••
P.O. Box 7000
•••
Hesston, Kansas
67062-2097

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HUSTLER 3700 Specifications

General IconGeneral
BrandHUSTLER
Model3700
CategoryLawn Mower
LanguageEnglish

Summary

GENERAL INFORMATION

To the New Owner

Information for new owners regarding equipment use and care.

Using This Manual

Guidance on interpreting manual directions, illustrations, and terminology.

Warranty Registration

Details on how to complete and submit the warranty registration form.

Model and Serial Number

Location and importance of model/serial numbers for service and parts.

Parts and Service Information

Guidelines for ordering correct replacement parts and obtaining service.

SAFETY PRECAUTIONS

Safety and Instruction Decals

Explanation of safety alert symbols and the function of various machine decals.

Hot Surface and Rotating Blade Warnings

Safety advice regarding hot surfaces and hazards from rotating fan blades.

Fluid Under Pressure and Battery Hazards

Precautions for handling pressurized fluids and dangers associated with batteries.

Rotating Driveshaft and Thrown Objects Warnings

Safety warnings for rotating driveshafts and potential thrown objects.

ROPS and Slope Safety

Information on Roll Over Protective Structure (ROPS) and safe operation on slopes.

Rollover, Ejection, and Traction Warnings

Safety warnings covering rollover, object ejection, and loss of traction.

INTERNATIONAL SYMBOLS

SLOPE GUIDE

OPERATION

Safe Operating Practices

General safety guidelines to ensure proper and safe operation of the equipment.

Slope Operation Guidelines

Detailed instructions and precautions for safe operation on inclines and slopes.

INSTRUMENT PANEL AND SWITCHES

Instrument Panel Gauges and Lights

Description of gauges (hour, temp, fuel) and warning lights on the instrument panel.

Ignition and Headlight Switches

How to operate the ignition switch and headlight switch.

CONTROLS

Throttle and Brake Pedals

Operation of the throttle control lever and master brake pedal.

Park Brake and Differential Lock

How to engage the park brake and use the differential lock pedal.

Hydrostatic Transmission (HST) Pedals

Explanation of forward and reverse HST foot pedal operation.

Cruise Control and Transmission Selector

Operation of cruise control switch and transmission selector lever for drive modes.

PTO and Lift Control Levers

Operation of the PTO control lever and tool bar lift control lever.

Weight Transfer Control

Using the weight transfer valve to adjust attachment load distribution.

SEAT ADJUSTMENT

Adjusting Seat Position

Instructions for adjusting seat angle, travel, weight, and lumbar support for comfort.

STEERING WHEEL ADJUSTMENT

SAFETY START INTERLOCK SYSTEM

PTO Stop System Inspection

Procedure for inspecting the PTO safety stop system's functionality.

PTO Safety Shut-off System Testing

Steps to test the PTO safety shut-off system for proper operation.

ENGINE STARTING

Warm and Cold Weather Starting

Procedures for starting the engine in various weather conditions.

Jump Start Procedure

Instructions for safely starting the engine using jumper cables.

Battery Handling and Safety Warnings

Precautions for safe battery installation, charging, and handling during starting.

OPERATING THE HYDROSTATIC TRANSMISSION AND PTO

Hydrostatic Transmission Operation

How to operate the hydrostatic transmission via pedals and selector lever.

Automatic and Locked All Wheel Drive (AWD)

Explanation of AWD modes and their engagement for traction.

Power Take-Off (PTO) Operation

How to engage and disengage the PTO for powering attachments.

Differential Lock Operation

How to engage and use the differential lock for increased traction.

Hydraulic Lift System Operation

Operating the hydraulic system to raise and lower front attachments.

Weight Transfer Valve Usage

Using the weight transfer valve to adjust attachment load distribution.

AUXILIARY HYDRAULIC VALVE KIT

Connecting Auxiliary Hydraulic Couplers

Procedure for connecting and using auxiliary hydraulic couplers for attachments.

Hydraulic System Coupler Safety

Safety precautions when connecting hydraulic system couplers under pressure.

REAR COUNTER-BALANCE WEIGHTS

ROPS (ROLL OVER PROTECTIVE STRUCTURE)

ROPS Mounting and Inspection

Instructions for inspecting and ensuring proper torque of ROPS mounting bolts.

Seat Belt and ROPS Safety Warnings

Important safety warnings regarding seat belt usage with ROPS and cabin.

ROPS Damage and Alteration Warnings

Warnings about operating with damaged or altered ROPS structures, requiring replacement.

MAINTENANCE & ADJUSTMENTS

Safe Servicing Practices

Essential safety rules to follow during all maintenance and servicing operations.

General Maintenance Procedures

Guidelines for routine service, cleaning, and repairs of the equipment.

Torque Values and Tire Information

Specifications for bolt torques and recommended tire pressures.

LUBRICATION

Lubrication Points and Procedures

Details on lubricating key components using recommended grease and fittings.

SERVICE ACCESS

Opening the Hood and Seat Platform

Steps to access the machine's engine compartment and operator platform.

ELECTRICAL SYSTEM

Battery Handling and Safety

Precautions for safe battery installation, charging, and handling.

Alternator Maintenance

Information on maintaining the alternator, including belt tension and cleaning.

Fuse Block and Fusible Link

Location and function of the fuse block and fusible link for electrical protection.

Headlamp Bulb Replacement

Procedure for replacing a burned-out headlamp bulb.

Instrument Panel Light Replacement

Steps to replace a burned-out instrument panel light bulb.

FUEL SYSTEM

Diesel Fuel Handling Precautions

Safety guidelines for handling diesel fuel, including fire and explosion risks.

Diesel Fuel Properties and Refueling

Information on diesel fuel types, storage, and safe refueling practices.

Fuel Filter Draining and Replacement

Procedures for draining and replacing the fuel filter.

Bleeding the Fuel System

Instructions for bleeding air from the fuel system after filter replacement.

ENGINE OIL AND FILTER

Checking Engine Oil Level

How to check the engine oil level for proper lubrication.

Changing Engine Oil and Filter

Steps for performing routine engine oil and filter changes.

ENGINE AIR FILTER

Air Filter Service Procedures

Recommended steps for servicing and replacing the engine air filter.

Overservicing Precautions

Warnings about unnecessary servicing of air filter elements to prevent engine damage.

COOLING SYSTEM

Checking Coolant Level

How to check the engine coolant level in the recovery reservoir.

Draining and Flushing the Cooling System

Procedure for draining, flushing, and refilling the cooling system.

FAN BELT

Fan Belt Inspection and Adjustment

Checking fan belt condition and adjusting tension.

TRANSMISSION, FRONT AXLE AND HYDRAULIC SYSTEM

Checking Hydraulic Oil Level

How to check the hydraulic oil level using the dipstick.

Changing Hydraulic Oil and Filters

Steps for changing the hydraulic oil and replacing filters.

Hydraulic Oil Filter Replacement

Procedure for replacing the hydraulic oil filter.

Rear Axle and Final Reduction Gear Cases

Checking and changing oil in the rear axle and reduction gear cases.

GENERAL ENGINE MAINTENANCE

PARK BRAKE ADJUSTMENT

Park Brake Free Play and Cable Adjustment

Checking and adjusting park brake lever free travel and cable tension.

INSPECTING AND ADJUSTING THE SERVICE BRAKE

Service Brake Adjustment Procedure

Steps to adjust service brakes based on free play or effectiveness.

Brake Pedal Free Play and Linkage Adjustment

Adjusting brake pedal free play and linkage rods for proper braking.

REAR WHEEL TOE ADJUSTMENT

Measuring and Adjusting Wheel Alignment

Procedure for measuring and adjusting rear wheel toe-in for straight line driving.

3700 MAINTENANCE SCHEDULE

MAINTENANCE LOCATOR CHART

MAINTENANCE LOCATOR CHART

STORAGE

Storage Preparation Steps

Steps for preparing the machine for long-term storage at the end of the season.

Engine Storage Procedures

Specific steps for preparing the engine for extended periods of non-use.

Servicing Required After Storage

Tasks needed to prepare the machine for operation after storage.

HUSTLER 3700 TECHNICAL SPECIFICATIONS

Sound Measurements

Specifications for sound power and operator ear sound levels.

Vibration Measurements

Technical data on whole body and hand/arm vibration levels.

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