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Hydra-Cell D-04 User Manual

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Models: D-04, G-04
INSTALLATION & SERVICE
WANNER ENGINEERING, INC.
1204 Chestnut Avenue, Minneapolis, MN 55403
TEL: (612) 332-5681 FAX: (612) 332-6937
TOLL-FREE FAX [US only]: (800) 332-6812
www.hydra-cell.com
email: sales@wannereng.com
INDUSTRIAL PUMPS
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Hydra-Cell D-04 Specifications

General IconGeneral
BrandHydra-Cell
ModelD-04
CategoryWater Pump
LanguageEnglish

Summary

D/G-04 Specifications

Performance Charts

Displays pump performance curves relative to RPM and pressure for different models.

NPSHr and Dry Lift Data

Provides Net Positive Suction Head (NPSHr) and Dry Lift performance data.

D/G-04 Dimensions

D/G-04 Installation

Location, Mounting & Precautions

Guidelines for pump placement, securing, and critical safety advice during installation.

Inlet Piping & Calculations

Covers suction/pressure feed, supply tank, hose routing, and inlet calculations.

Friction, NPSHa & Discharge

Details suction resistance, available head, discharge piping, and pressure control.

Start-Up Procedures

Essential pre-start checks and the step-by-step initial start-up process.

D/G-04 Maintenance

Daily Checks & Oil Changes

Routine oil level checks and periodic oil change schedule based on operating conditions.

Freeze Protection Shutdown

Procedure for safely shutting down the pump to prevent damage from freezing.

D/G-04 Service (Fluid End)

Disassembly & Valve Inspection

Steps for fluid end disassembly, manifold/plate removal, and valve assembly inspection.

Diaphragm Service & Hydraulic Flush

Diaphragm replacement, flushing hydraulic cells, and priming procedures.

Fluid End Reassembly

Procedures for reinstalling the valve plate and manifold to the pump.

D/G-04 Service (Hydraulic End)

Piston Service & Housing Removal

Disassembling pistons, removing the pump housing, and related components.

Piston & Seal Replacement

Procedures for removing and replacing pistons and the shaft seal.

Housing & Diaphragm Reassembly

Reassembling the housing, cover, and reinstalling diaphragms into the hydraulic end.

D/G-04 Troubleshooting

Cavitation, Volume & Rough Running

Diagnosing common performance issues like cavitation, volume drop, and rough running.

Fluid Contamination & Valve Issues

Troubleshooting oil contamination, valve wear, oil loss, and spring failures.

Limited Warranty

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