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Hydrotec HYDROION VAS-CS Series - User Manual

Hydrotec HYDROION VAS-CS Series
98 pages
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Last change 10/2018 E-P | Subject to technical modifications
Operating and Maintenance Manual
HYDROION
®
Type: VAS CS
Serial number: ____________________
HYDROTEC UK Ltd. Telephone 01494 796040
Hydrotec House
5 Manor Courtyard, Hughenden Avenue
High Wycombe, Bucks. HP13 5RE Fax 01494 796049
Web: www.hydrotec.co.uk

Table of Contents

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Summary

Preface

Chapter I: General Information

Documentation

Details information included in the manual and its accessibility.

Safety Information

Covers operator's duty of care and system safety measures.

Appropriate Use

Explains correct system usage and potential risks of misuse.

Basic Safety Measures

Lists fundamental safety requirements before system operation.

Maintenance and Environmental Regulations

Covers maintenance procedures and regulations for waste minimisation.

Safety Risks and Materials

Discusses risks of disregarding instructions and handling operational materials.

Safety and Warning Symbols

Explains the meaning of various safety and warning symbols used.

Chapter II: Transport and Storage

Transport and Storage Precautions

Details how to secure units, avoid damage, and handle storage conditions.

Regeneration Material Handling

Describes the type, storage, and handling of regeneration salt.

Chapter III: System Description; Technical Data

System Description

Provides a general overview of the softener's function and application.

Technical Data - Type A

Presents detailed specifications and dimensions for Type A models.

Technical Data - Type B

Presents detailed specifications and dimensions for Type B models.

Installation Schematic

Illustrates the physical layout and connections of the system.

Pressure Loss Curve

Shows the relationship between flow rate and pressure loss for different models.

Components Identification

Lists the main parts included in the scope of supply.

Control Valve Details

Describes the different types of control valves used in the system.

Micro Processor Control

Explains the features and functions of the micro processor control unit.

Brine System Components

Details the brine tank, brine exhaust, and brine alarm sensor.

Optional Components

Describes the chlorinator and measuring kit for permanent hardness.

Accessories Overview

Details accessories like back flow prevention and assembly mounts.

Further Accessories

Describes external blending units and flexible hoses for system connection.

Chapter IV: Installation and Assembly

General Installation Information

Provides general guidance and safety requirements for installation.

Installation Location Requirements

Specifies environmental and physical requirements for the installation site.

Work Prior to Assembly

Outlines checks and preparations needed before assembling the unit.

Filling Resin Vessel Procedure

Details the procedure for filling the vessel with quartz gravel and resin.

Hydraulic Connections to Control Valve

Explains how to connect the water lines to the control valve.

Electrical Connections

Guides on connecting the unit to the power supply and control systems.

Chapter V: Micro Processor Control

Controller Interface and Operation

Describes the controller's display, keys, and basic operational functions.

Access Levels and Passwords

Details the password-protected access levels for system configuration.

Menu Navigation and Settings

Provides an overview of the controller's menu structure and access requirements.

Alarms and Fault Records

Explains how to acknowledge alarms and lists common fault records and their causes.

Operation Modes and Settings

Manages operation modes, protocol settings, and SD card functions.

System Time and Information

Covers setting the system time and accessing operational parameters.

Electrical Installation Requirements

Outlines general requirements and safety for electrical work on the controller.

Controller Technical Data

Provides technical specifications for the controller's electrical and physical properties.

PCP Equipment and Terminal Layout

Shows the main board layout and terminal assignments for connections.

Wiring - Power Supply and Outputs

Illustrates wiring for power supply, relay outputs, and digital inputs.

Wiring - Digital Inputs

Illustrates wiring for digital inputs to the controller.

Wiring - Clack Board

Details the wiring connections for the clack board.

Wiring - Control Valve Board

Details the wiring connections for the control valve board.

Wiring - Chlorinator Board

Details the wiring connections for the chlorinator board.

Fine Fuses

Identifies the location and type of fuses used in the controller.

Chapter VI: Commissioning; Taking out of Service

Check Prior to Commissioning

Lists essential checks before starting the softener installation and operation.

Start-up of Softener

Details the procedure for initial start-up, including programming and system rinsing.

Taking Out of Operation

Explains procedures for extended periods out of service and restoring operation.

Chapter VII: Troubleshooting; Fault Finding

Malfunction of Micro Processor Control

Addresses issues related to the controller's operation and failure records.

No Water Supply Issues

Provides steps to diagnose and resolve problems with water supply from the softener.

Excess Residual Hardness

Guides on troubleshooting high residual hardness in the softened water.

Brine Tank Overflows

Addresses issues related to brine tank overflows and potential causes.

Additional Failures

Lists other common failures and their possible reasons and actions.

Chapter VIII: Monitoring and Maintenance

General Information on Monitoring

Outlines the importance of regular control measures and local regulations.

Routine Operator Inspections

Details parameters to be checked regularly by the operator for safe operation.

Permanent Hardness Checks

Explains how to check permanent hardness and adjust settings.

Soft Water Hardness and Salt Level

Covers checking soft water hardness and maintaining adequate salt levels.

Maintenance Procedures

Details the tasks involved in annual system maintenance and component checks.

Cleaning Procedures

Guides on cleaning injectors, sieves, and control valves.

Hydrotec HYDROION VAS-CS Series Specifications

General IconGeneral
BrandHydrotec
ModelHYDROION VAS-CS Series
CategoryWater Filtration Systems
LanguageEnglish

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