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HydroTherm HC-145 User Manual

HydroTherm HC-145
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HCD2-501
42-9156 REV. 1
AA
AA
AA
HYDROTHERM
IN UNITED STATES: 260 NORTH ELM ST., WESTFIELD, MA 01085 (413) 564-5515/FAX (413) 568-9613
IN CANADA: 5211 CREEKBANK ROAD, MISSISSAUGA, ONT. L4W 1R3 (905) 625-2991/FAX (905) 625-6610
MODEL HC-D SERIES
INSTALLATION,
OPERATION &
MAINTENANCE
MANUAL & REPLACE-
MENT PARTS MANUAL
Gas-Fired Cast Iron Water Boilers
65,000 to 165,000 Btuh Input
Intermittent Pilot & Vent Damper
SECTION 1: BOILER INSTALLATION
Introduction ...............................................................2
Step 1: Locating & Setting the Boiler ........................3
Step 2: Installing/Purging Water Piping.....................4
Step 3: Venting the Boiler..........................................6
Step 4: Installing/Testing Gas Piping ........................8
Step 5: Wiring the Boiler ...........................................9
SECTION 2: START-UP & OPERATION
Safety Controls........................................................15
Start-Up & Adjustments...........................................15
SECTION 3: MAINTENANCE
Water Treatment......................................................18
Freeze Protection ....................................................18
Before Each Heating Season.................................. 18
How To Change Orifices..........................................19
Troubleshooting.......................................................19
Appendix A (French Vent Damper Translation)....... 20
Replacement Parts List ......................................... 21
MEA# 90-77-E
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HydroTherm HC-145 Specifications

General IconGeneral
BrandHydroTherm
ModelHC-145
CategoryBoiler
LanguageEnglish

Summary

Section 1: Boiler Installation

Locating & Setting the Boiler

Guidance on boiler placement, combustion air requirements, and clearances to combustibles.

Installing & Purging Water Piping

Details vent tapping, relief valve discharge piping, supply/return lines, and bypass options.

Venting the Boiler

Instructions for mounting draft hood, spill switch, installing vent damper, and flue pipe.

Installing & Testing Gas Piping

Guidance on selecting gas pipe size, connecting piping, and testing for leaks.

Wiring the Boiler

Electrical connection procedures and diagrams for various control configurations.

Section 2: Start-Up & Operation

Safety Controls

Explains the function of spill and flame rollout switches and their reset procedures.

Start-Up & Adjustments

Step-by-step guide for initial boiler firing, system purging, and performance checks.

Operating Instructions

Specific procedures for intermittent pilot operation and safe gas shut-off.

Section 3: Maintenance

Before Each Heating Season

Inspection and cleaning of draft hood, flue passageways, and burner assembly.

Water Treatment and Freeze Protection

Recommendations for water quality management and system antifreeze use.

General Maintenance Tasks

Includes testing low water cut-off controls and lubricating circulator motors.

Orifice and Troubleshooting

How to Change Orifices

Detailed steps for removing, installing, and checking boiler orifices for proper gas input.

Troubleshooting Common Boiler Issues

Addresses problems like no heat, overheating, odor, and noise with potential causes and fixes.

Replacement Parts List

Ordering and Identifying Parts

Information on model/serial numbers, part numbers, and procedures for ordering replacement parts.

Orifice Part Numbers

A table listing specific part numbers for various orifice sizes used in the boilers.

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