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HYOSUNG GT 650 R User Manual

HYOSUNG GT 650 R
90 pages
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HYOSUNG MOTORS & MACHINERY INC.
Part No. 99011HN9110
MAR. 2005.
Printed in KOREA
3rd Ed.
For U.S.A

Table of Contents

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HYOSUNG GT 650 R Specifications

General IconGeneral
Displacement647 cc
Bore x Stroke81.5 mm x 62 mm
Compression Ratio11.5:1
Cooling SystemLiquid cooled
LubricationWet sump
ClutchWet multi-plate
StartingElectric
Transmission6-speed
Final DriveChain
FrameSteel trellis
Front SuspensionInverted telescopic forks
Rear SuspensionSwingarm with adjustable monoshock
Front BrakeDual disc
Rear BrakeSingle disc
Front Tire120/60 ZR17
Rear Tire160/60 ZR17
Overall Width700 mm
Ground Clearance150 mm
Fuel Capacity17 liters
Engine TypeDOHC 8-valve V-twin
Fuel SystemElectronic Fuel Injection
IgnitionDigital
Overall Height1135 mm

Summary

Important Information and Symbol Explanations

Break-In Information for Your Motorcycle

Details on the critical first 1,600km for maximum engine life and performance.

Symbol Explanations

Explanation of WARNING, CAUTION, and NOTE symbols used in the manual.

Operating Safety Precautions

Manual Familiarization and Rider Instructions

Key safety advice: manual review, familiarization with controls, and rider instructions.

Rider Essentials and Conduct Guidelines

Crucial points: helmet, protective gear, dual rider use, no alcohol/drugs.

Riding Safety Warnings and Procedures

Operational Safety

Side stand interlock, handlebar control, throttle control, and foot position safety.

Operational and Riding Safety

Operational Warnings

Ignition switch usage, pre-ride inspection, and riding apparel advice.

Vehicle Modification Warning

Engine Oil Specifications and Handling

Coolant Toxicity Warning

Engine coolant is toxic if swallowed or inhaled; avoid contact and keep away from children.

Ignition Switch and Key Operation

Ignition Switch Hazard Warning

Hazardous to turn ignition switch to OFF or LOCK while moving; risk of loss of balance.

Display Operation Safety Warning

Starter Motor and Side Stand Interlock Warnings

Rear Brake Pedal and Gearshift Lever Operation

Braking and Downshifting Safety Warnings

Braking on slippery surfaces and downshifting safety warnings.

Downshifting and Neutral Confirmation Cautions

Footrest Bolt Torque Warning

Side Stand Interlock System Warning

Front Fork Adjustment Overview

Front Fork Damping Force Warning

Adjust damping force equally on both front forks for stability.

Fuel Supply and Refueling Safety

Fuel Tank Overfilling Warning

Do not overfill fuel tank; fuel may overflow due to expansion from heat.

Engine Oil Level Check and Maintenance

Coolant Safety and Change Interval

Starting the Engine Procedures and Warnings

Using the Transmission and Downshifting Warnings

Downshifting and Ignition Switch Warnings

Riding on Hills and Stopping/Parking Procedures

Braking Performance Warnings

Warnings on brake usage, especially front brake, turning, and slippery surfaces.

Following Distance and Muffler Heat Warnings

Break-In Procedures and Recommendations

Inspection Before Riding Checklist

Lubrication and Maintenance Warnings

Periodic Maintenance Schedule

Carburetor and Throttle Cable Adjustment

Throttle Cable Play Warning and Adjustment Check

Clutch Adjustment Procedure

Clutch Cable Adjustment Procedures

Drive Chain Maintenance and Inspection

Drive Chain Condition Warning

Poor chain condition or adjustment can lead to accidents.

Sprocket Inspection and Drive Chain Adjustment

Muffler Heat and Drive Chain Cleaning/Oiling

Kerosene Handling and Brake System Overview

Kerosene hazards and overview of brake system inspection requirements.

Brake Fluid Toxicity Warning

Brake Pads Inspection and Replacement

Worn Brake Pads Warning

Worn pads reduce braking performance and increase accident risk; inspect before each use.

Tire Inspection and Maintenance

Tire Failure and Handling Warnings

Warnings on tire failure, improper pressure, cracks, and their effects on stability.

Muffler Heat Warning and Lamp Replacement Guide

Fuse Inspection and Engine Start Troubleshooting

Spark Test Safety Warning

Warning regarding potential shock or explosion during spark test if performed improperly.

Post-Cleaning Inspection and Wet Brake Warning

General Riding Safety Warnings

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