EasyManua.ls Logo

HYOSUNG GV 650 C User Manual

HYOSUNG GV 650 C
94 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Part No. 99011HA9570
JUL. 2010.
Printed in KOREA
1st Ed.
This owner’s manual contains important safety information.
Please read it carefully.
WARNING
AUSTRALIA
Question and Answer IconNeed help?

Do you have a question about the HYOSUNG GV 650 C and is the answer not in the manual?

HYOSUNG GV 650 C Specifications

General IconGeneral
ManufacturerHyosung
ModelGV 650 C
Displacement647 cc
Bore x Stroke81.5 x 62 mm
Fuel SystemFuel injection
Starting SystemElectric
Transmission5-speed
Rear SuspensionDual shocks
Rear BrakeSingle disc
Engine TypeV-twin, four-stroke
IgnitionDigital
FrameSteel
Front SuspensionTelescopic fork
Front BrakeDual disc
Front Tire120/70
Power54 kW (73 hp) at 9, 000 rpm

Summary

Battery Initial Charging and Installation

Battery Initial Charging Process

Details the steps for initial battery charging required for improved durability.

Battery Installation Steps

Outlines the procedure for filling electrolyte, charging, and installing the battery.

Standard Charging Time

Specifies the recommended charging duration and rate for the battery.

Battery Usage Warnings

Warns about using the battery without initial charging and operating without a battery.

Foreword

Important Information and Safety Signals

Break-in Information for Your Motorcycle

Explains the importance of proper break-in for motorcycle longevity and performance.

Understanding Warning, Caution, and Note Signals

Defines the special meanings of signal words used in the manual for emphasis.

Noise Control System and Exhaust Maintenance

Tampering with Noise Control System Prohibited

Details legal prohibitions against altering the noise control system of the vehicle.

Exhaust System Maintenance

Instructions regarding the maintenance of the exhaust system and spark plug condition.

Consumer Information and Safe Riding

Safe Riding Recommendations for Motorcycle Riders

Provides essential precautions for safe motorcycle operation, including inspections and apparel.

Riding Safety Precautions

Ignition, Steering, and Side Stand Safety

Safety notes on ignition, steering lock, side stand interlock, and rider foot positioning.

Riding Control and Vehicle Operation Safety

Warnings about throttle control, keeping hands on grips, and proper lamp operation.

Storage and Indoor Operation Warnings

Cautions against operating the engine indoors and guidelines for long-term storage.

Rider Safety Gear and Awareness

Essential Rider Safety Gear

Emphasizes wearing helmets, appropriate protective clothing, and eye protection.

Pre-Ride Inspection and Riding Limits

Stresses pre-ride checks and riding within personal skill boundaries to avoid accidents.

Bad Weather Riding Precautions

Advises extra caution and specific measures for riding in adverse weather conditions.

Accessory Installation and Safety Tips

Accessory Mounting and Stability Guidelines

Guidelines for mounting accessories to maintain stability and avoid handling issues.

Accessory Weight and Electrical Impact

Details how accessory weight and electrical additions affect the motorcycle's performance.

Motorcycle Modification Guidelines

Serial Number Location

Fuel, Engine Oil, and Coolant Recommendations

Fuel Recommendations and Refueling Safety

Specifies gasoline type and safety precautions during refueling.

Engine Oil Specifications and Selection

Details engine oil grades and viscosity based on temperature.

Engine Coolant System Information

Engine Coolant Solution Requirements and Safety

Specifies coolant mixture, warnings about ingestion, and spillage cautions.

Water for Mixing Coolant

Recommends using only distilled water for coolant mixtures to prevent radiator damage.

Engine Coolant Details and Reservoir Tank

Coolant Function and Usage

Explains the role of coolant and refers to reservoir tank information.

Names of Each Part - Handlebar Area

Names of Each Part - Front and Rear View

Names of Each Part - Side View

Ignition Switch Operation

Ignition Switch Operation

Explains how to use the ignition switch and its positions for starting and stopping.

Steering Lock and Ignition Key

Steering Lock Mechanism

Details how to lock and unlock the motorcycle's steering.

Ignition Key Usage

Provides information about the motorcycle's ignition keys and safe storage.

Instrument Panel Indicators and Warnings

Instrument Panel Indicators

Describes the function of various indicator lamps and associated warnings.

Fuel Meter and Odometer Functions

Fuel Meter Operation

Details how to read the fuel level indicator and its warnings.

Odometer and Trip Meter Functions

Explains how to view and reset distance traveled on the motorcycle.

Clock Adjustment Procedure

Select and Reset Switch Functions

Select and Reset Switch Functions

Describes the operations of the select and reset switches for various functions.

Handlebar Control Switches

Dimmer, Turn Signal, and Horn Switches

Explains the function of headlight dimmer, turn signal, and horn switches.

Right Handlebar Controls

Engine Stop Switch and Throttle Grip

Details the operation of the engine stop switch and throttle grip.

Hazard Warning Switch Operation

Explains how to use the hazard warning lights and their precautions.

Starter Switch and Start Procedure

Starter Switch Operation and Safety

Covers starter switch operation, initial engine start checks, and warnings.

Brake Adjustments and Operation

Front Brake Lever Adjustment

Instructions for adjusting the front brake lever position for rider comfort.

Rear Brake Pedal Operation

Explains the function of the rear brake pedal and its effect on the brake lamp.

Gearshift Lever Operation

Footrest Position Adjustment

Gearshift Link Rod and Side Stand

Gearshift Link Rod Adjustment

Instructions for exchanging the gearshift link rod for different riding positions.

Side Stand Safety System

Explains the side stand interlock system and its safety implications.

Seat Lock and Rear Shock Absorber

Seat Lock and Latching Procedures

Procedures for unlocking and locking the front seat and installing the rear seat.

Rear Shock Absorber Adjustment

Guidance on adjusting the rear shock absorber spring pre-load for ride comfort.

Helmet Holder Usage

Fuel Supply and Engine Oil Level Check

Gasoline Refueling Precautions

Details safety measures and cautions during gasoline refueling.

Initial Engine Oil Level Inspection

Step-by-step guide to checking the engine oil level.

Engine Oil Recommendations and Warnings

Engine Oil Level Check and Hot Warning

Reiterate checking oil level and warn about hot engine components.

Engine Oil Specification Compliance

Emphasizes using the specified engine oil for optimal performance.

Engine Oil and Filter Change Procedures

Engine Oil Capacity and Change Intervals

Specifies oil capacity and recommended change intervals.

Engine Oil Overfill Caution

Warns against overfilling the engine oil to maintain performance.

Jacking and Oil Drainage Precautions

Advises on safe jacking and oil drainage procedures to prevent damage.

Engine Oil Drainage and Filter Replacement

Draining Engine Oil

Instructions for draining old engine oil from the crankcase.

Engine Oil Safety and Handling

Warns about the hazards of new and used engine oil and proper disposal.

Engine Oil Filter Installation

Engine Oil Filter Replacement Steps

Details on removing and installing the engine oil filter.

Oil Filter Cap and Spring Installation

Ensures correct installation of filter cap, spring, and O-ring.

Engine Coolant Level and Management

Coolant Level Check and Refilling

How to check and refill the coolant reservoir tank.

Coolant Leakage Caution and Hazards

Advises checking for leaks and reiterates coolant hazards.

Coolant Mixture Note

Recommends a 50:50 mixture of coolant and water for effectiveness.

Coolant Changing Procedures

Coolant Change Interval

Specifies that coolant should be changed every two years.

Opening the Radiator Cap Safely

Provides instructions on how to safely open the radiator cap when the engine is hot.

Riding Tips - Starting the Engine

Starting the Engine Procedure

Step-by-step guide to starting the motorcycle's engine.

Engine Start System Warnings

Warnings related to the side stand interlock and lamp operation during starting.

Engine Overheating Warning

Caution against running the engine unnecessarily long without riding.

Riding Tips - Starting Off and Control

Engine Start Sequence and Checks

Details on the correct sequence for starting the engine and related checks.

Excessive Speed and Control Warnings

Warnings about high speeds, side winds, and maintaining control.

Riding Tips - Transmission Operation

Shifting Gears Safely

Guidance on downshifting and shifting in corners to maintain control.

Throttle Control for Acceleration

Recommends gradual throttle application to prevent wheelies.

Riding Tips - Hills and Stopping

Climbing and Descending Hills

Techniques for riding on inclines and using engine braking.

Stopping and Parking Procedures

Steps for safely stopping the motorcycle and selecting neutral.

Motorcycle Break-in Procedures

Maximum Throttle Opening Recommendations

Table showing recommended throttle limits during break-in.

Varying Engine Speed During Break-in

Explains why varying engine speed is crucial for proper part seating.

New Tire Break-in and First Service

New Tire Break-in Importance

Importance of breaking in new tires for optimal performance and safety.

Engine Oil Circulation Before Riding

Advises allowing oil to circulate before applying load to the engine.

First 1,000 km Service Importance

Highlights the importance of the first scheduled service for motorcycle longevity.

Pre-Ride Inspection Importance

Importance of Pre-Ride Inspections

Stresses the hazardous consequences of failing to inspect the motorcycle.

Tire, Modification, and Overloading Risks

Details on checking tires, modifications, and overloading risks.

Pre-Ride Checklist Items

Steering, Throttle, and Clutch Checks

How to check steering, throttle, and clutch operation.

Brake, Suspension, and Fuel Checks

Checking brake systems, suspension, and fuel system integrity.

General Motorcycle Condition Checks

Verifying bolts, nuts, and overall visible condition.

Periodic Maintenance Guidelines

Maintenance Intervals and High Stress Servicing

Lists service intervals and advises more frequent servicing for severe conditions.

Steering, Suspension, and Parts Recommendations

Emphasizes specialized service for steering/suspension and using genuine parts.

Lubrication Points

Lubrication Points Diagram

Maintenance Schedule Overview

Engine Maintenance Intervals

Lists periodic checks and replacements for engine components.

Chassis Maintenance Intervals

Lists periodic checks and replacements for chassis components.

Inspection and Maintenance Tools

Tool Kit Contents

Lists the items included in the motorcycle's tool kit.

Fluid System Leak Checks

How to inspect for engine oil, gasoline, and fuel hose leaks.

Component Inspection and Checks

Coolant, Radiator, and Exhaust Checks

Inspecting for coolant leaks, radiator damage, and exhaust joint looseness.

Suspension, Mirrors, and Reflector Checks

Periodic checks of suspension, mirrors, and reflectors.

Battery Maintenance and Terminal Care

Battery Solution Level and Connection

Notes MF battery type and proper terminal connection.

Battery Cable Connection Warning

Warns against incorrect battery cable connections.

Battery Handling and Installation Safety

Battery Handling Precautions

Advises on keeping the battery away from fire and proper disconnection/reconnection.

Incorrect Battery Installation Warning

Warns about potential electrical system damage from reversed terminals.

Air Cleaner Element Service

Air Cleaner Location and Element Condition

Describes the air cleaner's location and the impact of its condition.

Air Cleaner Operation and Pollution Cautions

Warns against operating without the element and issues from pollution.

Air Cleaner Element Cleaning Procedure

Removing the Air Cleaner Assembly

Steps for disassembling the air cleaner cover and element.

Air Cleaner Element Cleaning Precautions

Advice on cleaning the element and preventing bypass air.

Spark Plug Maintenance and Adjustment

Spark Plug Removal, Cleaning, and Gap Adjustment

Instructions for spark plug maintenance and gap adjustment.

Spark Plug Tightening Torque and Type Guide

Correct torque for installation and recommendations for spark plug types.

Spark Plug Installation and Usage Cautions

Spark Plug Installation Caution

Warns about proper tightening to prevent engine damage.

Recommended Spark Plug Usage

Stresses using recommended spark plugs for optimal performance.

Throttle Cable Play Adjustment

Idling Adjustment Note

Clutch Cable Adjustment Procedure

Clutch Cable Play Adjustment

Details how to adjust clutch cable play using adjusters.

Drive Belt Inspection and Adjustment

Drive Belt Inspection Criteria

What to look for when inspecting the drive belt for wear or damage.

Drive Belt Slack Adjustment

Step-by-step guide to adjusting drive belt slack and wheel alignment.

Drive Belt Wear and Pulleys

Drive Belt Wear Caution

Advises on inspecting pulleys for wear when replacing the belt.

Drive Belt Slack Adjustment Procedure

Detailed steps for adjusting drive belt slack and wheel alignment.

Drive Belt Cautions and Specifications

Drive Belt Material and Replacement

Notes the special material of the drive belt and replacement recommendations.

Drive Belt Bending Capacity

Warns against bending the drive belt beyond specified limits.

Brake System Overview and Fluid Check

Brake System Inspection Importance

Stresses the need for regular brake system inspection and maintenance.

Brake Fluid Level Check

How to check the brake fluid level in the master cylinder.

Brake Fluid and Pad Maintenance

Brake Fluid Type and Handling

Specifies brake fluid type (DOT4) and handling precautions.

Brake Pad Wear Inspection

How to inspect brake pads for wear down to the limit line.

Brake System Component Checks

Brake Fluid Leak and Hose Inspection

Checking for fluid leaks and damage to brake hoses.

Brake Lever/Pedal Operation and Pad Replacement

Ensuring correct operation and replacing worn brake pads.

Brake Disk and Fluid Supply Procedures

Brake Disk Inspection

Checking the brake disk for damage or cracks.

Front and Rear Brake Fluid Supply

Procedures for replenishing front and rear brake fluid.

Brake Lamp Switch Adjustment

Adjusting switches for the front and rear brake lamps.

Tire Inspection and Pressure

Tire Pressure and Safety Warnings

Importance of proper tire pressure for motorcycle stability and safety.

Tire Pressure Specifications

Table showing recommended tire pressures for solo and dual riding.

Tire Condition and Replacement

Cracks, Cuts, and Wear Inspection

How to check tires for visible damage and abnormal wear.

Tire Tread Condition and Replacement

Inspecting tire tread depth and when to replace tires.

Standard Tire Specs and Axle Nut Check

Recommended tire sizes and rear axle nut inspection.

Tire Replacement Procedures

Front Tire Replacement Steps

Detailed instructions for replacing the front tire.

Rear Tire Replacement Steps

Detailed instructions for replacing the rear tire.

Bulb Replacement Guide

Bulb Replacement Safety Precautions

Warnings and cautions related to changing motorcycle bulbs.

Lamp Specifications and Replacement Chart

Lists specifications for various motorcycle lamps.

Head Lamp and Turn Signal Bulb Replacement

Head Lamp Bulb Replacement

Step-by-step guide for replacing the headlamp bulb.

Turn Signal Lamp Bulb Replacement

Instructions for replacing turn signal lamp bulbs.

Brake/Tail and License Plate Lamp Replacement

Brake/Tail Lamp Bulb Replacement

Details on replacing the brake and tail lamp assembly.

License Plate Lamp Bulb Replacement

Procedure for replacing the license plate lamp bulb.

Fuse Inspection and Replacement

Fuse Box Location and Rating Warning

Explains fuse box location and cautions against using incorrect fuse ratings.

Troubleshooting Guide Introduction

Engine Refusal to Start Diagnosis

Initial checks for when the engine does not start.

Ignition System Check Procedure

Steps to test the ignition system for spark.

Engine Starting and Stalling Issues

Spark Test Procedure and Hazards

How to perform a spark test and associated safety warnings.

Engine Stalling Checks

Common checks for engine stalling, including fuel and idle speed.

Motorcycle Transport and Cleaning

Transport Preparation and Securing

Instructions for emptying fuel tank and securing the motorcycle for transport.

Cleaning Procedure and Washer Caution

Importance of cleaning and warnings against high-pressure washers.

Motorcycle Washing, Waxing, and Post-Cleaning

Washing Precautions and Waxing Benefits

Areas to avoid spraying, safe cleaning methods, and waxing for protection.

Post-Cleaning Inspection and Brake Test

Reminds to lubricate after cleaning and check brakes.

Motorcycle Storage Procedures

Storage Preparation Steps

Covers cleaning, steering lock, fuel, battery, and tire preparation for storage.

Returning to Service After Storage

Steps to take after removing the motorcycle from storage.

Vehicle Label Information and Warnings

General Safety Warnings and Pre-Ride Checklist

Safety reminders and a summary of pre-ride inspection items.

Tire Pressure and Size Specifications

Details on recommended tire pressures and sizes.

Vehicle Compliance Label Information

Information about vehicle manufacturing compliance.

Noise Test Information

GV700C Noise Test Data

Details of stationary noise test for the GV700C model.

GV650C Noise Test Data

Details of stationary noise test for the GV650C model.

GV700C Specifications

GV700C Dimensions, Mass, and Engine Details

Technical data on physical dimensions, weight, and engine specifications.

GV700C Transmission Specifications

Information on clutch, final reduction ratio, and transmission gears.

GV700C Chassis, Electrical, and Capacities

GV700C Chassis and Electrical Specs

Data on suspension, electrical components, and capacities.

GV650C Specifications

GV650C Dimensions, Mass, and Engine Details

Technical data on physical dimensions, weight, and engine specifications.

GV650C Transmission Specifications

Information on clutch, final reduction ratio, and transmission gears.

GV650C Chassis, Electrical, and Capacities

GV650C Chassis and Electrical Specs

Data on suspension, electrical components, and capacities.

Related product manuals