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General| Fuel System | Electronic Fuel Injection |
|---|---|
| Transmission | 6-speed |
| Front Brakes | Dual disc |
| Rear Brakes | Single disc |
| Rear Tire | 160/60 ZR17 |
| Fuel Capacity | 17 liters |
Warning for users regarding required knowledge for servicing.
Instructions on how to find information within the manual.
Illustrates a component part for reference.
Information regarding labels on the motorcycle.
Safety precautions for servicing the motorcycle.
Explains the meaning of signal words like WARNING, CAUTION, and NOTE.
Crucial safety warnings related to parts, tools, and procedures.
Environmental warnings regarding disposal of fluids and parts.
Location of frame and engine serial numbers.
Recommended specifications for fluids and coolants.
Guidelines for breaking in the new motorcycle engine.
Classification of engine cylinders as front and rear.
Diagrams illustrating the exterior of the motorcycle.
Technical specifications of the motorcycle components.
Recommended intervals for periodic service work.
Chart detailing periodic maintenance items and intervals.
Identifies major lubrication points on the motorcycle.
Outlines service procedures for periodic maintenance items.
Procedure for checking and adjusting valve clearance.
Inspection and maintenance of the spark plug.
Tightening procedure for exhaust and muffler fasteners.
Maintenance procedures for the air cleaner element.
Inspection of carburetor idle speed.
Adjustment procedure for throttle cable play.
Inspection and replacement of fuel hoses.
Clutch play adjustment and gearshift lever height adjustment.
Engine oil replacement intervals and capacities.
Replacement procedure for the engine oil filter.
Inspection and adjustment of the drive chain.
Inspection and maintenance of the brake system.
Inspection of steering system for smooth operation.
Inspection of front forks for oil leakage or damage.
Inspection of rear shock absorber for leakage or wear.
Inspection of tire tread condition and pressure.
Checking chassis bolts and nuts for proper torque.
Engine coolant level check and replacement.
Inspection and replacement of radiator hoses.
Procedure for testing engine compression pressure.
Procedure for testing engine oil pressure.
Procedures for removing and reinstalling the engine.
Inspection, removal, and installation of the cooling fan.
Removal and disassembly of the carburetor.
Disconnecting the clutch cable.
Removal of exhaust pipes and muffler.
Procedures related to electrical components like spark plugs.
Removal of engine sprocket cover and related parts.
Inspection and reassembly of the crankshaft.
Inspection and disassembly of the magneto cover.
Installation and reassembly of the starter clutch.
Installation and inspection of starter driven gear bush.
Removal and inspection of oil jets.
Disassembly and oil filter replacement related to clutch cover.
Measurement of clutch drive plate thickness and claw width.
Measurement of clutch driven plate distortion.
Measurement of clutch spring free length.
Inspection of clutch release bearing.
Inspection of primary driven gear bearing.
Checking oil pump rotation and replacement.
Disassembly and reassembly of the gearshift shaft.
Inspection of transmission components like gears and forks.
Inspection and disassembly of crankcase bearings.
Removal and inspection of the fuel tank and fuel cock.
Removal, inspection, and reassembly of the fuel pump.
Detailed diagram and procedures for the carburetor.
Location of the carburetor identification number.
Steps for removing the carburetor from the motorcycle.
Procedures for disassembling the carburetor.
Inspection of carburetor parts for damage and clogging.
Cleaning carburetor jets with compressed air.
Procedure for adjusting the float height of the carburetor.
Reassembly steps for the carburetor after cleaning.
Information on engine coolant mixture, capacity, and handling.
Diagram illustrating the cooling system circuit.
Removal, inspection, and cleaning of the radiator.
Inspection, removal, and installation of the cooling fan.
Inspection and installation of the cooling fan thermo-switch.
Inspection and installation of the engine coolant temperature sensor.
Inspection and installation of the thermostat.
Removal, inspection, and reassembly of the water pump.
Identifies the location of various electrical components on the motorcycle.
Description and components of the ignition system.
Inspection of the magneto's pick-up and charging coils.
Cleaning and checking the spark plug gap.
Checking ignition coil resistance and performance.
Resistance measurement of the igniter terminals.
Explanation of the charging system and its components.
Testing magneto performance under no-load conditions.
Resistance measurement of the regulator/rectifier terminals.
Resistance measurement of the pulse control unit terminals.
Description of starter system and side stand interlock.
Removal, inspection, and reassembly of the starter motor.
Continuity testing of various switches.
Exploded views of motorcycle lamps.
Inspection of the combination meter's electrical continuity.
Treatment and maintenance procedures for the battery.
Removal of exterior parts like fenders and seats.
Removal, inspection, and reassembly of the front wheel.
Procedures for brake fluid replacement and pad replacement.
Removal and installation of handlebar components.
Removal, disassembly, inspection, and reassembly of the front fork.
Removal, inspection, and reassembly of the steering system.
Removal, inspection, and reassembly of the rear wheel.
Procedures for rear brake maintenance.
Removal, inspection, and installation of the rear shock absorber.
Removal, inspection, and reassembly of the swingarm.
Common problems and their causes/remedies for Engine, Carburetor, Electrical, Chassis.
List of special tools required for servicing the motorcycle.
Torque specifications for various engine and chassis components.
Technical data and specifications for engine parts and measurements.
Diagrams showing wire and cable routing on the motorcycle.
Complete wiring diagram of the motorcycle's electrical system.
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