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Hyster H1.75XM User Manual

Hyster H1.75XM
38 pages
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0$='$ (1*,1(
M4-2.0G AND
M4-2.2G
H1.50-1.75
XM (S/H25-35XM)
[C010, D001
, D010, E001];
H2.00XMS (S
/H40XMS)
[C010, D001
, D010, E001]; S/H2.00-3.20XM
(S/H40-65X
M)
[D177, D18
7, H177]
PART NO. 897477 600 SRM 496
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Hyster H1.75XM Specifications

General IconGeneral
ModelH1.75XM
Load Center500 mm
CategoryForklift
Load Capacity1750 kg
Lift Height3.0 m
Engine TypeInternal Combustion
Power SourceDiesel

Summary

Cylinder Head, Camshaft, and Valve Mechanism Repair

Valve Cover, Rocker Assembly, and Cylinder Head Removal

Steps for removing the valve cover, rocker assembly, and cylinder head.

Cylinder Head Installation

Timing Belt Installation

Crankshaft Pulley Timing and Belt Installation

Aligning timing marks and installing the timing belt.

Tensioner and Belt Tension Adjustment

Installing the tensioner and adjusting timing belt tension.

Crankshaft and Main Bearings Repair

Crankshaft and Main Bearings Inspection

Crankshaft Damage, Diameter, and Straightness Checks

Key inspection points for crankshaft wear, dimensions, and runout.

Main Bearing Damage and Clearance Checks

Inspection of main bearings for damage and clearance measurement.

Crankshaft and Main Bearings Installation

Main Bearing and Cap Installation

Mounting main bearings into caps and installing caps.

Crankshaft and Connecting Rod Installation

Installing the crankshaft and connecting rod assemblies.

Pistons and Connecting Rods Repair

Piston Inspection and Measurement

Checking piston diameter and clearance to cylinder bore.

Piston Ring Clearance Measurement

Measuring piston ring end and groove clearances.

Pistons and Connecting Rods Installation

Oil Pump Repair

Cooling System Repair

Thermostat Replacement

Procedures for draining, removing, testing, and installing thermostat.

Water Pump Assembly and Installation

Water Pump Mounting and Timing Belt Reinstallation

Mounting the water pump and reinstalling the timing belt.

Distributor Repair

Flywheel and Ring Gear Repair

Ring Gear Replacement

Procedures for breaking and installing the ring gear.

Valve Adjustment

Initial Valve Clearance Adjustment

Adjusting intake valves for specific cylinders when engine is hot.

Compression Pressure Check

Performing the Compression Test

Steps for using a compression gauge to test engine cylinders.

Engine Timing Adjustment

Timing Specifications for Engine Models

BTDC timing specifications for different engine models and fuel types.

Engine Specifications

Engine Data and Dimensions

Engine type, bore, stroke, displacement, and firing order.

Valve Mechanism Specifications

Camshaft Specifications

Crankshaft Specifications

Connecting Rods and Pistons Specifications

Torque Specifications

Camshaft, Cooling Fan, and Connecting Rod Cap Torque

Torque values for camshaft, cooling fan, and connecting rod caps.

Crankshaft Pulley, Cylinder Head, and Engine Mount Torque

Torque values for crankshaft pulley, cylinder head, and engine mounts.

Flywheel Housing, Fuel Pump, and Intake Manifold Torque

Torque values for flywheel housing, fuel pump, and intake manifold.

Main Bearing Cap, Oil Pump, and Rocker Cover Torque

Torque values for main bearing caps, oil pump, and rocker covers.

Troubleshooting Engine Start Issues

Engine Will Not Start - Causes and Actions

Identifies causes and procedures for an engine that will not start.

Troubleshooting Engine Running Issues

Engine Runs Rough - Causes and Actions

Identifies causes and procedures for an engine running rough.

Troubleshooting Engine Performance Issues

Engine Lacks Power - Causes and Solutions

Identifies causes and solutions for an engine lacking power.

Troubleshooting Engine Noise Issues

Engine Noise - Possible Causes and Actions

Identifies possible causes and actions for noise inside the engine.

Troubleshooting Engine Temperature Issues

Engine Overheating - Causes and Actions

Identifies causes and actions for an overheating engine.

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