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Hyster H2.00XMS User Manual

Hyster H2.00XMS
38 pages
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0$='$ (1*,1(
M4-2.0G AND
M4-2.2G
H1.50-1.75
XM (S/H25-35XM)
[C010, D001
, D010, E001];
H2.00XMS (S
/H40XMS)
[C010, D001
, D010, E001]; S/H2.00-3.20XM
(S/H40-65X
M)
[D177, D18
7, H177]
PART NO. 897477 600 SRM 496

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Hyster H2.00XMS Specifications

General IconGeneral
BrandHyster
ModelH2.00XMS
CategoryForklifts
LanguageEnglish

Summary

Safety Precautions Maintenance and Repair

General

Description

Overview of the Mazda M4-2.0G and M4-2.2G engine's general characteristics and specifications.

Engine Removal and Installation

Procedures for removing and installing the engine from the vehicle.

Cylinder Head, Camshaft, and Valve Mechanism Repair

Remove

Detailed steps for disassembling the cylinder head, camshaft, and valve train components.

Clean

Guidelines for cleaning engine parts and ensuring proper hygiene during repairs.

Inspect and Repair

Procedures for inspecting and repairing cylinder head, rocker shaft assembly, and camshaft.

Valve Guides

Methods for measuring and replacing valve guides for proper valve seating.

Valve Seats

Instructions on inspecting valve seats and ensuring proper contact with valves.

Valves

Procedures for inspecting valve stems, heads, and faces for wear and damage.

Valve Springs

Steps for checking valve springs for damage, free length, and squareness.

Rocker Shaft Assembly Installation

Guidance on correctly installing the rocker shaft assembly onto the cylinder head.

Timing Belt Installation

Procedures for installing the timing belt, ensuring correct timing marks alignment.

Crankshaft and Main Bearings Repair

Remove

Steps for removing the crankshaft and connecting rod caps.

Inspect and Repair

Instructions for inspecting crankshaft journals, bearings, and checking for damage.

Crankshaft

Procedures for measuring crankshaft journal diameter and straightness.

Main Bearings

Methods for inspecting main bearings and measuring clearance with the crankshaft.

Install

Steps for installing the crankshaft, main bearings, and connecting rods.

Pistons and Connecting Rods Repair

Remove and Disassemble

Procedures for removing pistons, rings, and connecting rods from the cylinder block.

Inspect and Repair

Guidelines for inspecting pistons, piston rings, and connecting rod bearings.

Pistons

Measuring piston diameter, clearance, and checking for wear or damage.

Piston Rings

Measuring piston ring end and groove clearance for proper fit.

Connecting Rods and Bearings

Checking connecting rod straightness and measuring bearing to journal clearance.

Assemble and Install

Steps for assembling pistons to connecting rods and installing them into cylinders.

Cylinder Block Repair

Oil Pump Repair

Remove

Steps for removing the oil pump from the engine assembly.

Disassemble

Procedures for taking the oil pump apart into its constituent components.

Clean

Instructions for cleaning all parts of the oil pump assembly.

Inspect

Measuring clearances within the oil pump for proper function.

Assemble

Steps for reassembling the oil pump after inspection or repair.

Cooling System Repair

Thermostat

Procedures for replacing the engine thermostat and testing its operation.

Fan Assembly

Instructions for removing, disassembling, and installing the cooling fan assembly.

Water Pump

Steps for removing, disassembling, assembling, and installing the water pump.

Distributor Repair

Remove

Procedures for removing the distributor from the engine.

Install

Procedures for installing the distributor, ensuring correct timing alignment.

Flywheel and Ring Gear Repair S/H2.00-3.20XM (S/H40-65XM)

Remove

Steps to remove the flywheel and drive plate.

Ring Gear, Replace

Instructions for replacing the flywheel ring gear.

Install

Procedures for installing the flywheel and drive plate.

Flywheel Repair H1.50-175XM, H2.00XMS (S/H25-35XM, S/H40XMS)

Remove

Steps to remove the flywheel and flange.

Install

Procedures for installing the flywheel and torque converter housing.

Valve Adjustment

Compression Pressure Check

Engine Timing Adjustment

Throttle Linkage Adjustment

Engine Specifications

Valve Mechanism

Detailed specifications for valve guides, stems, heads, and springs.

Camshaft

Specifications for camshaft lobe height, journal diameter, and clearance.

Crankshaft

Specifications for crankshaft distortion, journal diameter, and bearing clearance.

Connecting Rods

Specifications for connecting rod small end bore and journal clearance.

Cylinder Block

Specifications for cylinder block distortion, bore diameter, and wear limit.

Pistons

Specifications for piston diameter, clearance, and ring groove width.

Oil Pump

Specifications for oil pump clearances between gears and housing.

Torque Specifications

Troubleshooting

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