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Critical safety guidelines for operating near the mast.
Overview of single and double reach carriages and their components.
Procedures for removing and installing the load backrest.
Steps for replacing forks on the carriage.
Detailed steps for removing the reach carriage from the mast.
Procedures for installing the reach carriage onto the mast.
Guidelines for inspecting carriage components for wear or damage.
Steps to disassemble the front frame when equipped with sideshift.
Steps to disassemble the front frame without sideshift.
Steps to assemble the front frame with sideshift.
Steps to assemble the front frame without sideshift.
Procedures for removing and disassembling single-reach scissor arms.
Steps for cleaning and inspecting scissor arm components.
Procedures for assembling and installing single-reach scissor arms.
Steps for disassembling double-reach scissor arms.
Critical safety guidelines for operating near the mast.
Overview of single and double reach carriages and their components.
Procedures for removing and installing the load backrest.
Steps for replacing forks on the carriage.
Detailed steps for removing the reach carriage from the mast.
Procedures for installing the reach carriage onto the mast.
Guidelines for inspecting carriage components for wear or damage.
Steps to disassemble the front frame when equipped with sideshift.
Steps to disassemble the front frame without sideshift.
Steps to assemble the front frame with sideshift.
Steps to assemble the front frame without sideshift.
Procedures for removing and disassembling single-reach scissor arms.
Steps for cleaning and inspecting scissor arm components.
Procedures for assembling and installing single-reach scissor arms.
Steps for disassembling double-reach scissor arms.
This document is a Service Repair Manual for Hyster Reach Carriages, specifically covering models N35ZDR, N45ZR [C264]; N35ZDR2, N45ZR2 [D264]; N30ZDR, N35-40ZR [D470]; N35-40ZR2, N30ZDR2 [E470]; N30ZDRS, N35-40ZRS [A265]; and N35-40ZRS2, N30ZDRS2 [B265]. The manual provides detailed instructions for the maintenance and repair of these forklift components.
The Hyster Reach Carriages are integral components of reach forklifts, designed to extend the forks forward, allowing the forklift to reach deeper into racking systems. There are two primary types of reach carriages covered: single-reach carriages and double-reach carriages.
Both types of carriages incorporate a tilt cylinder for tilting the forks, which is crucial for proper load handling and stability. Additionally, each carriage type is available with an optional sideshift function, providing lateral movement of the forks for precise load positioning without repositioning the entire forklift.
The core mechanism involves a scissor linkage that connects the rear and front frame assemblies. The top of the scissor arm weldment is pinned to the top of the rear frame assembly, and the top of each scissor arm at the front frame is similarly pinned to the top of the front frame assembly. In double-reach units, the ends of each set of scissor arms are connected by studs with bushings, facilitating pivot action. Large bearings at the central pivot points of the scissor arm assemblies also enable the linkage to pivot smoothly.
While specific numerical specifications like dimensions or weights are not explicitly listed in the provided excerpts, the manual implies several key technical characteristics through its repair procedures:
The reach carriages are designed for efficient and precise material handling in warehouse environments, particularly for high-density storage.
The manual emphasizes several key aspects of maintenance to ensure the longevity and safe operation of the reach carriages:
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