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Hyster S40XM Periodic Maintenance Procedure
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PERIODIC
MAINTEN
ANC
E
S/H40-65XM
[H177,
D187]
P
ART
NO
.
14569
91
8000
SR
M
707
2
Table of Contents
Table of Contents
3
General
7
Serial Number
7
How to Move Disabled Lift Truck
7
How to Tow Lift Truck
7
How to Put Lift Truck on Blocks
8
How to Raise Drive Tires
8
How to Raise Steering Tires
8
Maintenance Schedule
9
Maintenance Procedures Every 8 Hours or Daily
27
How to Make Checks with Engine Stopped
27
Tires and Wheels
27
Forks
28
Adjust
29
Remove
29
Install
29
Forks, Mast, and Lift Chains, Inspect
29
Safety Labels
30
Operator Restraint System
31
Steering Column Latch
31
Fuel, Oil, or Coolant Leaks, Check
32
Drive Belt
32
Intake Manifold Rubber Cap
32
Powershift Transmission Oil Temperature
32
Powershift Transmission Oil Level
32
Engine Oil
32
Hydraulic System
34
Air Filter
34
How to Make Checks with Engine Running
34
Gauges, Indicator Lights, Horn, Fuses, and Relays
35
Check Engine Light (Mazda and GM LPG Closed Loop with Low-Emission System)
36
Malfunction Indicator Lamp (GM 3.0L Gasoline Engine)
36
Engine Oil Pressure
36
Cooling System
37
Steering System
37
Service Brakes
37
Brake Fluid Level
37
Operation, Check
37
Parking Brake
37
Water Separator, Diesel Engine
38
Drain Water from Water Separator
38
Fuel Filter, Diesel Engine
38
Diesel Fuel System, Remove Air
38
Control Levers and Pedals
38
Lift System, Operate
38
Cooling System
39
Maintenance Procedures Every 250 Hours or 6 Weeks
39
Air Filter
39
Drive Belt
40
Mazda M4-2.0G and M4-2.2G Engines
40
Fan and Alternator Drive Belt
40
Timing Belt
40
Gm 3.0L
40
Perkins 704-26 (UB)
41
Engine Oil and Filter
41
Brake Fluid
42
Hydraulic Tank Breather
42
Battery
42
Forks
42
Lift Chains
42
Lubrication
42
Wear, Check
42
Mast
43
Steering Axle
43
Fuel System
43
Engine Speed, Diesel, Perkins 704-26 (UB)
44
Engine Speed, LPG Carburetor, Mazda and GM (Aisan Open-Loop and Aisan Closed-Loop)
44
Engine Speed, LPG Carburetor, Mazda (Impco)
44
Engine Speed, LPG Carburetor, GM 3.0L (Impco)
45
Engine Speed, Mazda Gasoline Carburetor
46
Hydraulic System
47
Cooling System, Clean Debris from Radiator Core
47
Maintenance Procedures Every 500 Hours or 3 Months
48
Drain Tar from Aisan LPG Regulator
48
PCV Valve
48
Maintenance Procedures Every 1000 Hours or 6 Months
48
Diesel Fuel System
48
Fuel Filter, Replace
48
Water Separator, Remove Water
49
Water Separator, Replace
49
Diesel Fuel System Air Removal
50
Differential and Drive Axle, Powershift Transmission
51
Valve Clearance, Check and Adjust
51
Ignition System
51
Gm 3.0L Lpg (Impco)
51
GM 3.0L LPG (Aisan)
51
Mazda M4-2.0G and M4-2.2G
51
Aisan Regulator Pressure/Diaphragm and O-Ring Checks
52
PCV Valve
52
Integral Sideshift Carriage, Check Bearings
52
Control Levers and Pedals
52
Cooling System, GM 3.0L EPA Compliant Engine
53
LPG Fuel Filter (IMPCO), GM 3.0L EPA Compliant Engine, Replace
53
Inspect Engine Electrical System, Connectors, and FCVS Connection
54
Maintenance Procedures Every 2000 Hours or Yearly
54
Hydraulic System
54
Hydraulic Oil and Filter, Replace
54
Powershift Transmission Oil and Filter
54
Replace
54
Cooling System
55
Service Brakes
55
Differential
56
LPG Fuel Filter Replace, (Pre-2004)
56
Gasoline Fuel Filter
56
Fuel Filter (Aisan LPG System), Replace
56
LPG Fuel Injector (Aisan Closed-Loop Low Emission System)
57
Integral Sideshift Carriage, Replace Bearings
57
Oxygen Sensor, GM 3.0L EPA Compliant Engine
57
Air Filter Element, GM 3.0L EPA Compliant Engine
57
Inspect Low Pressure Regulator (LPR) for Oil Buildup and Leaks
57
Check Throttle Shaft for Sticking
58
Inspect Exhaust Manifold and Piping for Leaks
58
Test LPG/GAS Regulator Pressure
59
Safety Procedures When Working Near Mast
59
Hood Latch Check
61
Lift Chain Adjustments
61
Lift and Tilt System Leak Check
63
Lift Cylinder, Leak Check
63
Tilt Cylinder, Leak Check
64
Charging Battery
64
Diesel Engine Fuel Injector Check
64
Welding Repairs
65
Overhead Guard Changes
65
Wheel and Tire Replacement
65
Solid Rubber Tire, Change S40-65XM Models
65
Remove and Install Tire on Wheel
66
Pneumatic Tire, Repair H45-65XM Models
67
Remove Wheels from Lift Truck
67
Remove Wheel from Tire
67
Remove Tire from Two-Piece Wheel
68
Remove Tire from Three- and Four-Piece Wheels
69
Install Wheel on Tire
70
Install Tire on Three- or Four-Piece Wheels
70
Install Three-Piece or Four-Piece Wheel in Tire
70
Install Tire on Two-Piece Wheel
71
Install Two-Piece Wheel in Tire
72
Add Air to Pneumatic Tires
72
Wheels, Install
73
Dual Drive Wheels, Install
73
Solid Rubber Tire, Change H45-65XM Models
73
Remove Wheel from Tire
74
Install Wheel in Tire
75
Adhesives and Sealants
77
Other manuals for Hyster S40XM
Operating Manual
134 pages
Safety Precautions Maintenance And Repair
38 pages
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Hyster S40XM Specifications
General
Model
S40XM
Category
Forklifts
Load Capacity
4000 lbs
Lift Height
189 inches
Transmission
Powershift
Engine Type
Internal Combustion
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