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Hyster S60XM User Manual
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HYSTER
COMP
ANY
P
ART
NO.
1458874
OPERA
TING
MANUAL
CHALLENGER
S40XM,
S45XM,
S50XM,
S55XM,
S55XMS,
S60XM,
S65XM
DO
NOT
REMOVE
THIS
MANUAL
FROM
THIS
UNIT
SP
ACESA
VER
H45XM,
H50XM,
H55XM,
H60XM,
H65XM
Property of American Airlines
2
Table of Contents
Foreword
3
To OWNERS, USERS, and OPERATORS
3
Table of Contents
5
Contents
5
Model Description
13
General
13
Operator Protection Equipment
13
Nameplate
14
Safety Labels
15
Instruments and Controls
20
Operating Procedures
35
General
35
Know Your Lift Truck
35
Stability and Center of Gravity
37
Capacity (Weight and Load Center)
38
Inspection before Operation
39
Checks with the Engine Stopped
39
Starting Procedures
40
Starting Procedures, Gasoline or LPG Engine
40
Starting Procedures, Diesel Engine
40
Checks with the Engine Running
41
Operating Techniques
42
Basic Operating Procedures
43
Driving and Direction Changes
44
Inching
45
Steering (Turning)
46
Load Handling, General
48
Load Handling, Lifting, Lowering and Tilting
49
Load Handling, How to Engage and Disengage a Load
51
Load Handling, Travelling
54
Highway Trucks, Rail Cars and Docks
58
Attachments
60
Stopping
60
Parking
60
Maintenance
63
General
63
Serial Number Data
64
How to Move a Disabled Lift Truck
64
How to Tow the Lift Truck
64
How to Put a Lift Truck on Blocks
65
How to Raise the Drive Tires
65
How to Raise the Steering Tires
66
Maintenance Schedule
69
Mazda M4.20G and 2.2G
76
Gm 3.0L
76
Gm 3.0L
77
Ordaily
83
Maintenance Procedures Every 8 Hours or Daily
83
How to Make Checks with the Engine Stopped
83
Tires and Wheels
83
Forks
85
Forks, Adjustment
85
Forks, Removal
85
Forks, Installation
87
Inspection of Forks, Mast, and Lift Chains
87
Safety Labels
89
Operator Restraint System
89
Steering Column Latch
91
Check for Fuel, Oil or Coolant Leaks
91
Drive Belt
91
Engine Oil
91
Mazda M4--2.0G (Gas)
92
Transmission Oil Temperature
94
Hydraulic System Oil
95
Battery
96
Air Filter
96
How to Make Checks with the Engine
97
Running
97
Gauges, Lights, Horn, Fuses and Relays
100
Check Engine" Light(Mazda and GM3.0L LPG Closed--Loop with Emission System)
100
Check Engine" Light (GM 3.0 Liter Gasoline)
100
Engine Oil Pressure
100
GM 3.0L (IMPCO) (Gas)
100
Cooling System
101
Steering System
101
Service Brakes
101
Parking Brake
102
Fuel System
103
Water Separator, Diesel Engine
103
Fuel Filter, Diesel Engine
104
Remove Air from the Diesel Fuel System
104
Control Levers and Pedals
104
Lift System Operation
104
Cooling System
105
How to Add Fuel to the Lift Truck
106
Liquefied Petroleum Gas (LPG)
107
Gasoline or Diesel Fuel
110
Wheels and Tires
110
General
110
How to Change a Solid Rubber Tire
111
S40--65XM Models
111
Remove and Install the Tire on the Wheel
111
How to Repair a Pneumatic Tire H45--65XM Models
113
Remove the Wheels from the Lift Truck
113
Remove the Wheel from the Tire
114
Install the Wheel in the Tire
117
Add Air to the Tires
119
Install the Wheels
120
Installation Procedures, Dual Drive Wheels
121
Solid Rubber Tires
121
Remove the Tire from the Wheel
122
Install the Tire on the Wheel
122
Operating Procedures for a New or Rebuilt Engine
125
Changes to the Overhead Guard
125
How to Put Internal Combustion Engine (I.C.e.) Trucks in Storage
125
How to Put Batteries in Storage
126
How to Store a Lift Truck
127
How to Move a Lift Truck on Atransport
129
Loading
129
Unloading
130
Preparation for Use
131
Preparation after Transport
131
Preparation after Storage
131
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Hyster S60XM Specifications
General
Brand
Hyster
Model
S60XM
Category
Trucks
Language
English
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