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Hyundai 20L-7 User Manual

Hyundai 20L-7
420 pages
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Questions and Answers:

Hyundai 20L-7 Specifications

General IconGeneral
Model20L-7
Load Capacity2000 kg
Rated Load2000 kg
Load Center Distance500 mm
TransmissionAutomatic
Tire TypePneumatic
Overall Width1150 mm
Lift Speed (laden / unladen)0.5 / 0.6 m/s

Summary

SECTION 1 GENERAL

Group 1 Safety Hints

Essential safety precautions and guidelines for equipment operation and maintenance.

Group 2 Specifications

Detailed technical specifications including general locations and model-specific data.

Group 3 Periodic Replacement

Schedule for periodic maintenance and replacement of consumable parts for longevity.

SECTION 2 REMOVAL AND INSTALLATION OF UNIT

Group 1 Structure

Explains the structure and components of major units like the mast and drive axle.

Group 2 Removal and Installation of Unit

Step-by-step procedures for removing and installing key components such as the mast and drive axle.

SECTION 3 POWER TRAIN SYSTEM

Group 1 Structure and Operation

Details the structure and operational principles of the engine, transmission, and drive axle.

Group 2 Troubleshooting

Identifies common power train problems and provides solutions for diagnosis and repair.

Group 3 Disassembly and Assembly

Provides detailed instructions for disassembling and reassembling power train components like the transmission.

SECTION 4 BRAKE SYSTEM

Group 1 Structure and function

Explains the disk brake and parking brake systems, including structure and operational principles.

Group 2 Operational checks and troubleshooting

Outlines procedures for checking brake system operation and troubleshooting common issues.

Group 3 Tests and adjustments

Details tests and adjustments for the brake pedal and inching pedal systems for proper function.

SECTION 5 STEERING SYSTEM

Group 1 Structure and Function

Describes steering system components and operational principles, including the hydraulic circuit.

Group 2 Operational Checks and Troubleshooting

Covers checks for steering system operation and troubleshooting common problems like steering wheel drag.

Group 3 Disassembly and Assembly

Provides step-by-step instructions for disassembling and assembling steering unit components and tools.

SECTION 6 HYDRAULIC SYSTEM

Group 1 Structure and Function

Details the hydraulic circuit, including components such as the gear pump, control valve, and cylinders.

Group 2 Operational Checks and Troubleshooting

Guides on checking hydraulic system operation and troubleshooting common issues like low oil pressure.

Group 3 Disassembly and Assembly

Provides procedures for disassembling and assembling hydraulic components like the gear pump.

SECTION 7 ELECTRICAL SYSTEM

Group 1 Component Location

Identifies the location of electrical components on the forklift, including lamps and switches.

Group 2 Electrical Circuit

Presents the electrical circuit diagrams for the dashboard and frame/engine parts.

Group 3 Component Specification

Lists specifications for various electrical components, such as batteries, lamps, and switches.

Group 4 Connector Destination

Details connector numbers, types, destinations, and part numbers for electrical connections.

Group 5 Troubleshooting

Addresses common electrical system problems, including dimming lamps and starting motor issues.

SECTION 8 MAST

Group 1 Structure

Illustrates the structure of different mast types (V, VF, TF) and their components.

Group 2 Operational Checks and Troubleshooting

Covers operational checks for forks and mast, and troubleshooting issues like forks failing to lower.

Group 3 Adjustment

Provides procedures for adjusting mast load rollers and carriage load rollers for proper clearance.

Group 4 Removal and Installation

Details the steps for removing and installing forks, backrest, carriage, and mast components.

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