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Hyundai 50D-7AE - User Manual

Hyundai 50D-7AE
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EC Declaration of conformity - update 05/01/’10
1. We hereby declare that the following machine comply with the machine directive 2006/42/EC,
EMC-directive 2004/108/EC, Non-road mobile machinery emission directive 97/68/EC (amended by
2002/88/EC, 2004/26/EC, 2006/105/EC) and noise emission 2000/14/EC (amended by 2005/88/EC).
Forklifts Model :
Serial Nr. :
*******
***
2. Manufacturer Hyundai Heavy Industries Co. Ltd.
1 Chonha-Dong, Dong-Ku
Ulsan
The republic of Korea
Hyundai Heavy Industries Europe N.V.
Vossendal 11
2440 Geel
Belgium
Authorized representative :
Owner of the technical fi le for
machine production.
(TCF : Technical Construction File)
3. Harmonized European directives : ISO3691-1.3, ISO 20898:2008, EN ISO 2867:2008
4. Noise level :
Certain n
˚
:
Date :
Conformity assessment procedure :
Authorized entity :
Engine power :
Guaranteed sound power level :
e13*2000/14*2005/88*0059*08
2009-06-17
Attachment VIII following the periodical inspection on technical
extended with “Information on the scope of delivery” by TÜV
Rheinland.
Société Nationale de Certification et d’Homologation s.à r.l
CE0499 11, route de Luxembourg
5230 Sandweiler
Luxemburg
*** kW
*** dB (A)
5. Remarks
*****
Managing Director
Geel, Belgium
**/**/****

Table of Contents

Other manuals for Hyundai 50D-7AE

Questions and Answers

  • C
    Casey GutierrezSep 17, 2025
    Why do the lamps flicker during engine operation on my Hyundai 50D-7AE?
    • M
      Michael Roth MDSep 17, 2025
      If the lamps flicker during engine operation on your Hyundai Forklifts, the belt tension is likely improper and needs adjustment.
  • T
    Tara HallAug 25, 2025
    Why is the radiator pressure valve spouting steam on my Hyundai Forklifts?
    • J
      Julian RossAug 25, 2025
      If the radiator pressure valve on your Hyundai Forklifts is spouting steam, it could be due to a lack of cooling water or a water leak, in which case you should add water or repair the leak. Another possible cause is a loose fan belt, which requires adjustment. Also, dust and scale accumulated in the cooling system, change the water and clean the interior of the cooling system.
  • T
    Thomas GarciaAug 25, 2025
    How to fix an oil pressure caution lamp that won't turn off on Hyundai 50D-7AE?
    • M
      Megan GuzmanAug 26, 2025
      If the oil pressure caution lamp on your Hyundai Forklifts fails to go out, it could be due to several reasons. The oil level in the oil pan might be low, so add oil. The oil filter element might be clogged, requiring replacement. Also, check for loose or worn oil pipe joints that may be leaking oil, and repair them.
  • H
    Holly LeonAug 26, 2025
    What to do if Hyundai 50D-7AE Forklifts transmission gets hot?
    • B
      bartonsamanthaAug 27, 2025
      If the Hyundai Forklifts transmission gets hot, check for the following: * Restriction in the cooling circuit of transmission. * Incorrect oil level; adjust or replace as needed. * Low pump pressure due to a worn or damaged pump. * Worn and slipping converter one way clutch. * Air mixed in the oil, potentially due to air leaks on the intake side of the pump. * A plugged oil flow passage. * Too much inching operation. * Too much stalling of torque converter. * Cooler bypass valve stuck open.
  • M
    martha92Sep 18, 2025
    What causes the alternator to make abnormal sounds in Hyundai 50D-7AE Forklifts?
    • K
      Kayla EvansSep 18, 2025
      If the alternator on your Hyundai Forklifts makes abnormal sounds, it is likely defective and needs to be replaced.
  • J
    Jessica AyersSep 23, 2025
    Why doesn't the engine oil pressure caution lamp light when the engine is stopped on my Hyundai Forklifts?
    • V
      Vincent LeblancSep 23, 2025
      If the engine oil pressure caution lamp does not light when the engine is stopped (with the starting switch left in the 'ON' position) on your Hyundai Forklifts, the caution lamp itself may be defective and need replacement, or the caution lamp switch may be defective and also need replacement.
  • M
    michaelgarciaSep 9, 2025
    What does it mean if the water temp gauge on my Hyundai 50D-7AE Forklifts indicates red range on the left?
    • C
      Cynthia ContrerasSep 9, 2025
      If the water temperature gauge on your Hyundai Forklifts indicates a red range on the left, it's likely that either the thermostat or the water temperature gauge itself is faulty and needs replacing.
  • M
    michelereynoldsSep 10, 2025
    What to do if the starting motor fails to run on my Hyundai 50D-7AE Forklifts?
    • K
      Kevin PayneSep 10, 2025
      If the starting motor on your Hyundai Forklifts fails to run, check for faulty wiring and repair as necessary. Also, ensure the battery voltage is sufficient; if not, recharge the battery.
  • C
    cohenlisaSep 3, 2025
    What causes noise in neutral only in Hyundai 50D-7AE Forklifts?
    • C
      Christina HuberSep 3, 2025
      Noise in neutral only in Hyundai Forklifts may be due to: * A worn bushing in the pump assembly. * A worn one-way clutch in the torque converter. * Low oil level. * Converter housing or converter tangs not in alignment with the engine or transmission pump. Check the oil level. Ensure alignment with the engine or transmission pump. Replace the torque converter assembly.
  • P
    Paul AdamsSep 1, 2025
    Why is there abnormal noise in Hyundai 50D-7AE Forklifts transmission?
    • R
      Ronald WongSep 1, 2025
      Abnormal noise in the Hyundai Forklifts transmission can be attributed to: * Converter housing or converter tangs not being in alignment with the engine or transmission pump. * Wear or damage to transmission components, such as damaged gears, worn teeth or clutch plates and/or clutch discs, failure of the thrust washers, or other component parts having wear or damage. Ensure alignment with the engine or transmission pump. Replace the gear, plate and disc, and thrust washer.

Summary

A Message to Hyundai Lift Truck Operators

INTRODUCTION

Maintenance and Operation Overview

Covers routine servicing, daily inspections, and planned maintenance for safe operation and longevity.

HOW TO USE THIS MANUAL

SAFETY LABELS

1. Location Identification

Identification of label locations on the 15D/18D/20DA-7E model for safety and component reference.

2. DESCRIPTION OF SAFETY LABELS

Warning and Temperature Plates

Details on warning plates and temperature labels, including their purpose and location.

Radiator, Hand, and Tire Caution Labels

Details on radiator cap, hand caution, and tire caution labels, including their specific warnings.

Hook, Cabin Tilting, and Safety Instruction Labels

Details on hook, cabin tilting warning, and safety instruction labels for operation.

Brake Fluid, Start Warning, and Parking Brake Labels

Details on brake fluid, start warning, and parking brake labels, and their associated warnings.

General Safety and Noise Labels

Details on general safety labels, noise indicators, and bonnet cover decals.

GUIDE TO TRUCK OPERATION

Direction, Serial Number, and Symbols

Basic information on truck direction, serial number identification, and interpretation of operational symbols.

3. KNOW YOUR TRUCK

Component Locations

Identification and description of major components and their locations on the truck.

Data;Safety Plates and Decals

Information regarding identification plates, safety decals, and their importance.

Instruments, Controls, and Indicators

Overview of dashboard instruments, controls, indicator symbols, and operating levers.

4. OPERATOR MAINTENANCE AND CARE

Daily Safety Inspection

Procedure for daily safety and operational checks to ensure the truck is safe for use.

Functional Checks and Inspection Conclusion

Procedures for checking truck operations, controls, and concluding the inspection process.

Fuel Safety Practices

Guidelines for safe refueling practices, including engine stop and fire prevention.

5. STARTING AND OPERATING PROCEDURES

Pre-Operation Checks

Essential steps and checks before operating the truck, including walk-around and engine start.

Engine Start and Checks

Procedures for starting the engine, including preheating, and checks after starting.

Driving Controls and Pedals

Operation and adjustment of levers, pedals, and gear shift for safe driving.

1. SAFETY HINTS

General Safety Practices

Covers daily inspection, do's and don'ts, seat belts, no riders, and pedestrian awareness for safe operation.

Operational Hazard Avoidance

Covers fork safety, pinch points, travel, grades, tip-overs, surface limits, parking, refueling, and operator safety rules.

Operator Rules and Warnings

Details on step usage, operator safety rules, and essential warnings for safe truck operation.

2. OPERATING HAZARDS

Load Handling Hazards

Covers loose, long/wide, stacked loads, drop-offs, chain slack, and pallet safety.

Environmental and System Hazards

Covers electrical lines, lifting loads, side shifts, fork positioners, and related operational hazards.

3. KNOW YOUR TRUCK

1. General Locations

Identification and description of major components and their locations on the truck.

2. Data;Safety Plates and Decals

Information regarding identification plates, safety decals, and their importance.

3. Instruments and Controls

Overview and function of the truck's instruments, gauges, and controls for operation.

4. Indicator Symbols

Explanation of various indicator symbols for fuel, engine, transmission, brakes, and safety systems.

4. OPERATOR MAINTENANCE AND CARE

1. Daily Safety Inspection

Procedure for daily safety and operational checks to ensure the truck is safe for use.

2. Functional Checks and Inspection Conclusion

Procedures for checking truck operations, controls, and concluding the inspection process.

2. Fuel Safety Practices

Guidelines for safe refueling practices, including engine stop and fire prevention.

5. STARTING AND OPERATING PROCEDURES

1. Before Operating the Truck

Essential steps and precautions to take before starting to operate the lift truck.

2. Check Before Starting

Thorough walk-around checks required before starting the engine for safe operation.

3. Check Before Starting Engine

Checks for water or oil leakage, tire pressure, and rim condition before engine start.

9. LEVERS AND PEDALS

1) Positioning Forks and Mast

Techniques for positioning forks and mast for safe travel and obstruction avoidance.

2) Selecting Direction of Travel

Procedure for selecting forward, neutral, or reverse direction using the control lever.

3) Using the Accelerator Pedal

Operation of the accelerator pedal for controlling truck speed and movement.

4) Braking Pedal

Operation of the brake pedal for stopping the truck smoothly and safely.

5) Inching Pedal

Use of the inching pedal for precise control of travel speed during load handling.

10. OPERATING SAFELY

Situational Awareness and Personal Safety

Importance of awareness, self-protection, and safe operation around others.

Hazard Avoidance and Truck Control

Maintaining control, avoiding hazards like bumps/slips, and safe driving techniques.

11. LOAD HANDLING

General Load Handling Principles

Guidelines for handling loads within rated capacity, ensuring stability, and proper centering on forks.

Load Placement and Transport

Procedures for picking up, moving, unloading, and stacking loads safely.

Fork and Load Adjustments

Adjusting forks and ensuring proper load placement on forks for stability and safety.

12. SHUT DOWN PROCEDURE

Parking and Securing the Truck

Safety rules and steps for parking the truck, including brake application and securing.

Leaving Unattended

Additional steps for leaving the truck unattended, including mast tilt, engine off, and wheel blocking.

6. EMERGENCY STARTING AND TOWING

Towing a Disabled Truck

Procedures for safely towing a disabled lift truck, including necessary precautions.

Using Battery Jumper Cables

Safe procedures for using battery jumper cables to start a discharged battery.

7. PLANNED MAINTENANCE AND LUBRICATION

1. Introduction and Safety

Overview of planned maintenance, its importance, and safe maintenance practices.

3. Instructions Before Maintenance

Guidelines, precautions, intervals, and schedules for performing maintenance tasks.

4. PLANNED MAINTENANCE INTERVALS

Major Component Locations

Diagrams showing locations of major components for maintenance reference on various models.

2) MAINTENANCE CHECK LIST

Service Intervals and Items

Schedule of inspection and service items based on operating hours (10, 50, 100, 250, 500, 1000, 2000, 5000 hours) and as required.

5. MAINTENANCE CHART

6. HOW TO PERFORM PLANNED MAINTENANCE

Component Inspections

Visual inspection of forks, overhead guard, load handling components, wheels, tires, and cabin.

System Checks and Replacements

Maintenance for air conditioner, battery, fuses, and other replaceable components.

7. REPLACEMENT AND CHECK

Battery and Air Cleaner Maintenance

Procedures for battery removal/installation and air cleaner element cleaning/replacement.

Engine and Transmission Maintenance

Procedures for engine oil, filter, fuel filter, and transmission oil maintenance.

Hydraulic, Cooling System, and Tire Maintenance

Procedures for hydraulic oil, strainer, cooling system, and tire replacement.

Fuse Replacement

Diagrams and specifications for replacing fuses in various models.

10. TESTING AND ADJUSTING

Engine System Testing

Tests and adjustments for engine starting ease, noise, idling, and accelerator pedal operation.

Component Checks and Adjustments

Checks and adjustments for air cleaner, battery, coolant, radiator cap, filters, and fan belt.

Drive System Testing and Adjustment

Tests and adjustments for gear shift, pedals, and oil leakage in the drive system.

Travel and Steering System Checks

Checks and adjustments for tires, hub nuts, rims, axles, steering wheel, knuckle, and axle components.

4. STEERING SYSTEM

Steering Wheel and Knuckle Checks

Checking steering wheel movement, play, knuckle condition, and tire wear.

Steering Axle and Related Checks

Checking wheel camber, turning radius, and adjusting steering axle components.

5. ADJUSTMENT OF PARKING BRAKE LEVER

Ratchet Type Parking Lever Adjustment

Procedure for adjusting the ratchet type parking lever stroke and latching depth.

Hyundai 50D-7AE Specifications

General IconGeneral
Rated Load5000 kg
Engine TypeDiesel
Load Center500 mm
Lifting Height3000 mm
Tire TypePneumatic
Fuel TypeDiesel
Rated Capacity5000 kg

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