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Hyundai 35DS-7E User Manual

Hyundai 35DS-7E
251 pages
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EC Declaration of conformity - update 05/01/’10
1. We hereby declare that the following machine comply with the machine directive 2006/42/EC,
EMC-directive 2004/108/EC, Non-road mobile machinery emission directive 97/68/EC (amended by
2002/88/EC, 2004/26/EC, 2006/105/EC) and noise emission 2000/14/EC (amended by 2005/88/EC).
Forklifts Model :
Serial Nr. :
*******
***
2. Manufacturer Hyundai Heavy Industries Co. Ltd.
1 Chonha-Dong, Dong-Ku
Ulsan
The republic of Korea
Hyundai Heavy Industries Europe N.V.
Vossendal 11
2440 Geel
Belgium
Authorized representative :
Owner of the technical fi le for
machine production.
(TCF : Technical Construction File)
3. Harmonized European directives : ISO3691-1.3, ISO 20898:2008, EN ISO 2867:2008
4. Noise level :
Certain n
˚
:
Date :
Conformity assessment procedure :
Authorized entity :
Engine power :
Guaranteed sound power level :
e13*2000/14*2005/88*0059*08
2009-06-17
Attachment VIII following the periodical inspection on technical
extended with “Information on the scope of delivery” by TÜV
Rheinland.
Société Nationale de Certification et d’Homologation s.à r.l
CE0499 11, route de Luxembourg
5230 Sandweiler
Luxemburg
*** kW
*** dB (A)
5. Remarks
*****
Managing Director
Geel, Belgium
**/**/****

Table of Contents

Questions and Answers:

Hyundai 35DS-7E Specifications

General IconGeneral
BrandHyundai
Model35DS-7E
CategoryForklifts
LanguageEnglish

Summary

A Message to Hyundai Lift Truck Operators

Introduction

Routine Servicing and Maintenance

Importance of regular maintenance for safety and operational efficiency.

Operator Daily Inspection

Essential pre-operation checks for safety and machine condition.

Planned Maintenance Program

Recommended regular inspections and servicing by trained personnel.

How to Use This Manual

Understanding Manual Organization

Overview of the manual's nine major sections for effective navigation.

Safety Labels

Warning Plates and Decals

Description and location of various warning labels on the machine.

Operator Safety Warning Decals

Reminds operators of essential safety procedures to prevent injury.

Safety Hints

Daily Safety Inspection Procedures

Comprehensive visual and functional checks before each shift.

Do's and Don'ts

Essential safety rules and precautions for operating the lift truck.

Tip Over Hazards

Causes and prevention of lateral and longitudinal tip-overs.

Operating Hazards

Loose Loads

Hazards associated with carrying unstable or unsecured loads.

Low Overhead Clearance

Risks of collision with overhead structures when lifting loads.

Know Your Truck

General Component Locations

Diagrams identifying key parts and components of the forklift truck.

Truck Data and Capacity Plates

Information on identification plates, serial numbers, and load capacity.

Instruments and Controls

Dashboard Layout and Indicators

Detailed explanation of gauges, warning lights, and indicator symbols.

Operating Levers and Switches

Guide to using various levers, pedals, and switches for truck operation.

Operator Maintenance and Care

Daily Safety Inspection Procedures

Comprehensive visual and functional checks before each shift.

Fuel Safety Practices

Essential safety guidelines for refueling diesel trucks.

Starting and Operating Procedures

Before Operating the Truck

Critical checks and preparations before initial truck operation.

Starting the Engine

Step-by-step guide for safely starting the engine, including preheating.

Load Handling

General Load Handling Principles

Guidelines for safe lifting, carrying, and stability of loads.

Picking Up and Moving Loads

Procedures for safely lifting and transporting loads from the ground or stacks.

Emergency Starting and Towing

How to Tow a Disabled Truck

Procedures for safely towing a disabled lift truck to a repair area.

Using Battery Jumper Cables

Safe steps for jump-starting a discharged battery using jumper cables.

Planned Maintenance and Lubrication

Safe Maintenance Practices

Essential safety guidelines and precautions for performing maintenance.

Maintenance Check List

Schedules for routine checks and services based on operating hours.

Lubrication Chart

Recommendations for lubricants and their application points for different models.

Troubleshooting

Engine System Troubleshooting

Common engine problems, their causes, and remedies for troubleshooting.

Steering System Troubleshooting

Diagnosing and resolving common steering system problems and sounds.

Brake System Troubleshooting

Identifying and resolving issues related to braking performance and noise.

Specifications

Overall Specification Table

Technical data and dimensions for various forklift models.

Major Component Specifications

Detailed specs for engine, pump, control valve, and powertrain devices.

Tightening Torque

Torque Specifications by Model

Torque values for critical fasteners across different forklift models.

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