EasyManua.ls Logo

Hyundai 35DS-7E - User Manual

Hyundai 35DS-7E
251 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
EC Declaration of conformity - update 05/01/’10
1. We hereby declare that the following machine comply with the machine directive 2006/42/EC,
EMC-directive 2004/108/EC, Non-road mobile machinery emission directive 97/68/EC (amended by
2002/88/EC, 2004/26/EC, 2006/105/EC) and noise emission 2000/14/EC (amended by 2005/88/EC).
Forklifts Model :
Serial Nr. :
*******
***
2. Manufacturer Hyundai Heavy Industries Co. Ltd.
1 Chonha-Dong, Dong-Ku
Ulsan
The republic of Korea
Hyundai Heavy Industries Europe N.V.
Vossendal 11
2440 Geel
Belgium
Authorized representative :
Owner of the technical fi le for
machine production.
(TCF : Technical Construction File)
3. Harmonized European directives : ISO3691-1.3, ISO 20898:2008, EN ISO 2867:2008
4. Noise level :
Certain n
˚
:
Date :
Conformity assessment procedure :
Authorized entity :
Engine power :
Guaranteed sound power level :
e13*2000/14*2005/88*0059*08
2009-06-17
Attachment VIII following the periodical inspection on technical
extended with “Information on the scope of delivery” by TÜV
Rheinland.
Société Nationale de Certification et d’Homologation s.à r.l
CE0499 11, route de Luxembourg
5230 Sandweiler
Luxemburg
*** kW
*** dB (A)
5. Remarks
*****
Managing Director
Geel, Belgium
**/**/****

Table of Contents

Questions and Answers

  • M
    Michael McneilSep 9, 2025
    Why doesn't the charge lamp light during normal operation on my Hyundai 35DS-7E?
    • L
      Luis LangSep 9, 2025
      If the charge lamp on your Hyundai Forklifts does not light during normal engine operation, the charge lamp itself may be defective and need replacement. Alternatively, there may be faulty wiring that requires checking and repair.
  • J
    John CollinsAug 22, 2025
    Why is the radiator pressure valve spouting steam on my Hyundai 35DS-7E?
    • A
      Amy WelchAug 22, 2025
      If the radiator pressure valve on your Hyundai Forklifts is spouting steam, it could be due to a lack of cooling water or a water leak, in which case you should add water or repair the leak. Another possible cause is a loose fan belt, which requires adjustment. Also, dust and scale accumulated in the cooling system, change the water and clean the interior of the cooling system.
  • L
    Laura SmithAug 25, 2025
    How to fix an oil pressure caution lamp that won't turn off on Hyundai Forklifts?
    • E
      efosterAug 25, 2025
      If the oil pressure caution lamp on your Hyundai Forklifts fails to go out, it could be due to several reasons. The oil level in the oil pan might be low, so add oil. The oil filter element might be clogged, requiring replacement. Also, check for loose or worn oil pipe joints that may be leaking oil, and repair them.
  • T
    Tracy BrownAug 26, 2025
    Why is my Hyundai 35DS-7E Forklifts engine emitting blackish smoke?
    • L
      Louis JamesAug 26, 2025
      If your Hyundai Forklifts engine emits blackish smoke, the air cleaner element is likely clogged. Clean or replace the element to resolve this issue.
  • T
    Thomas GarciaAug 27, 2025
    What does it mean if the water temp gauge on my Hyundai 35DS-7E indicates red range on the right?
    • G
      gloganAug 28, 2025
      If the water temperature gauge on your Hyundai Forklifts indicates a red range on the right, the radiator fin might be clogged or damaged; try cleaning or repairing it. Alternatively, the thermostat or water temperature gauge could be faulty and need replacement. Also, the radiator filler cap might be loosening; retighten it or replace the packing.
  • J
    Jenna GrossAug 29, 2025
    Why does my Hyundai Forklifts engine emit whitish or bluish smoke?
    • A
      Anthony NelsonAug 29, 2025
      If your Hyundai Forklifts engine emits whitish or bluish smoke, it could be due to an excessive quantity of oil in the oil pan; reduce the oil quantity. Another potential cause is poor fuel quality, so replace it with the specified fuel.
  • K
    Katrina HernandezSep 17, 2025
    Why doesn't the heater signal become red on my Hyundai 35DS-7E Forklifts?
    • V
      vballSep 17, 2025
      If the heater signal on your Hyundai Forklifts does not become red, it could be due to faulty wiring that needs checking and repair. Another possible cause is a damaged glow plug, which would need replacement.
  • D
    David JohnsonSep 18, 2025
    Why doesn't the engine oil pressure caution lamp light when the engine is stopped on my Hyundai 35DS-7E Forklifts?
    • J
      Juan KellySep 18, 2025
      If the engine oil pressure caution lamp does not light when the engine is stopped (with the starting switch left in the 'ON' position) on your Hyundai Forklifts, the caution lamp itself may be defective and need replacement, or the caution lamp switch may be defective and also need replacement.
  • J
    Jay CraigSep 7, 2025
    Why does the starting motor pinion keep going in and out on my Hyundai Forklifts?
    • D
      Dylan SmithSep 8, 2025
      If the starting motor pinion on your Hyundai Forklifts repeatedly goes in and out, it's likely due to insufficient battery voltage. Try recharging the battery to resolve this issue.
  • N
    Nicholas CisnerosSep 4, 2025
    Why does the starting motor stop before the engine starts on my Hyundai Forklifts?
    • J
      jamesmillerSep 4, 2025
      If the starting motor on your Hyundai Forklifts stops before the engine starts, it could be due to faulty wiring that needs checking and repair. Another possibility is insufficient battery voltage, which requires recharging the battery.

Summary

A Message to Hyundai Lift Truck Operators

Introduction

Routine Servicing and Maintenance

Importance of regular maintenance for safety and operational efficiency.

Operator Daily Inspection

Essential pre-operation checks for safety and machine condition.

Planned Maintenance Program

Recommended regular inspections and servicing by trained personnel.

How to Use This Manual

Understanding Manual Organization

Overview of the manual's nine major sections for effective navigation.

Safety Labels

Warning Plates and Decals

Description and location of various warning labels on the machine.

Operator Safety Warning Decals

Reminds operators of essential safety procedures to prevent injury.

Safety Hints

Daily Safety Inspection Procedures

Comprehensive visual and functional checks before each shift.

Dos and Donts

Essential safety rules and precautions for operating the lift truck.

Tip Over Hazards

Causes and prevention of lateral and longitudinal tip-overs.

Operating Hazards

Loose Loads

Hazards associated with carrying unstable or unsecured loads.

Low Overhead Clearance

Risks of collision with overhead structures when lifting loads.

Know Your Truck

General Component Locations

Diagrams identifying key parts and components of the forklift truck.

Truck Data and Capacity Plates

Information on identification plates, serial numbers, and load capacity.

Instruments and Controls

Dashboard Layout and Indicators

Detailed explanation of gauges, warning lights, and indicator symbols.

Operating Levers and Switches

Guide to using various levers, pedals, and switches for truck operation.

Operator Maintenance and Care

Daily Safety Inspection Procedures

Comprehensive visual and functional checks before each shift.

Fuel Safety Practices

Essential safety guidelines for refueling diesel trucks.

Starting and Operating Procedures

Before Operating the Truck

Critical checks and preparations before initial truck operation.

Starting the Engine

Step-by-step guide for safely starting the engine, including preheating.

Load Handling

General Load Handling Principles

Guidelines for safe lifting, carrying, and stability of loads.

Picking Up and Moving Loads

Procedures for safely lifting and transporting loads from the ground or stacks.

Emergency Starting and Towing

How to Tow a Disabled Truck

Procedures for safely towing a disabled lift truck to a repair area.

Using Battery Jumper Cables

Safe steps for jump-starting a discharged battery using jumper cables.

Planned Maintenance and Lubrication

Safe Maintenance Practices

Essential safety guidelines and precautions for performing maintenance.

Maintenance Check List

Schedules for routine checks and services based on operating hours.

Lubrication Chart

Recommendations for lubricants and their application points for different models.

Troubleshooting

Engine System Troubleshooting

Common engine problems, their causes, and remedies for troubleshooting.

Steering System Troubleshooting

Diagnosing and resolving common steering system problems and sounds.

Brake System Troubleshooting

Identifying and resolving issues related to braking performance and noise.

Specifications

Overall Specification Table

Technical data and dimensions for various forklift models.

Major Component Specifications

Detailed specs for engine, pump, control valve, and powertrain devices.

Tightening Torque

Torque Specifications by Model

Torque values for critical fasteners across different forklift models.

Hyundai 35DS-7E Specifications

General IconGeneral
BrandHyundai
Model35DS-7E
CategoryForklifts
LanguageEnglish

Related product manuals