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Hyundai 30D-7E Service Manual

Hyundai 30D-7E
26 pages
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CONTENTS
SECTION 1 GENERAL
Group 1 Safety Hints
----------------------------------------------------------------------------------------------------
1-1
Group 2 Specifications
-------------------------------------------------------------------------------------------------
1-5
Group 3 Periodic Replacement
------------------------------------------------------------------------------------
1-13
SECTION 2 REMOVAL AND INSTALLATION OF UNIT
Group 1 Structure
---------------------------------------------------------------------------------------------------------
2-1
Group 2 Removal and Installation of Unit
--------------------------------------------------------------------
2-2
SECTION 3 POWER TRAIN SYSTEM
<OLD Transmission and drive axle>
Group 1 Structure and Operation
---------------------------------------------------------------------------------
3-1
Group 2 Troubleshooting
----------------------------------------------------------------------------------------------
3-21
Group 3 Disassembly and Assembly
---------------------------------------------------------------------------
3-25
<NEW Transmission and drive axle>
Group 1 Structure and Operation
--------------------------------------------------------------------------------
3-76
Group 2 Troubleshooting
----------------------------------------------------------------------------------------------
3-94
Group 3 Disassembly and Assembly
---------------------------------------------------------------------------
3-100
SECTION 4 BRAKE SYSTEM
Group 1 Structure and Function
-----------------------------------------------------------------------------------
4-1
Group 2 Operational Checks and Troubleshooting
------------------------------------------------------
4-8
Group 3 Tests and Adjustments
-----------------------------------------------------------------------------------
4-10
SECTION 5 STEERING SYSTEM
Group 1 Structure and Function
-----------------------------------------------------------------------------------
5-1
Group 2 Operational Checks and Troubleshooting
------------------------------------------------------
5-10
Group 3 Disassembly and Assembly
---------------------------------------------------------------------------
5-12
SECTION 6 HYDRAULIC SYSTEM
Group 1 Structure and Function
-----------------------------------------------------------------------------------
6-1
Group 2 Operational Checks and Troubleshooting
------------------------------------------------------
6-18
Group 3 Disassembly and Assembly
---------------------------------------------------------------------------
6-22
SECTION 7 ELECTRICAL SYSTEM
Group 1 Component Location
--------------------------------------------------------------------------------------
7-1
Group 2 Electrical Circuit
----------------------------------------------------------------------------------------------
7-2

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Questions and Answers:

Hyundai 30D-7E Specifications

General IconGeneral
Model30D-7E
Power TypeDiesel
Rated Load3000 kg
Engine ModelKubota V3300
Load Center500 mm
Tire TypePneumatic
Fuel TypeDiesel

Summary

SECTION 8 MAST

Mast Structure

Detailed breakdown of the mast assembly and its components.

Mast Operational Checks and Troubleshooting

Procedures for checking mast operation and resolving common issues.

Mast Adjustment Procedures

Guidelines for adjusting mast components to ensure proper function.

Mast Removal and Installation

Step-by-step instructions for removing and installing the mast assembly.

FOREWORD

Service Manual Overview and Structure

Introduction to the service manual's purpose, organization, and content.

HOW TO READ THE SERVICE MANUAL

Service Manual Navigation and Conventions

Guidance on understanding page numbering, revisions, and symbols used in the manual.

CONVERSION TABLE

Measurement Conversion Guide

Tables for converting units of measurement, such as millimeters to inches.

TEMPERATURE CONVERSION

Fahrenheit and Centigrade Conversion Chart

A table for converting temperature readings between Fahrenheit and Centigrade scales.

SECTION 1 GENERAL

Group 1 Safety Hints

Essential safety instructions for operating and maintaining the equipment.

Group 2 Specifications

Key technical specifications for the equipment.

Group 3 Periodic Replacement

Schedule and procedures for periodic replacement of parts.

GROUP 1 SAFETY HINTS

General Work Safety Practices

Basic rules for safe workshop practices and hazard avoidance.

Fire, Fuel, and Gas Hazards

Precautions related to flammable materials, oils, and exhaust gases.

Personal Protective Equipment (PPE)

Requirements for wearing safety helmets, shoes, and protective clothing.

SAFETY GUIDELINES

Handling Hot Components and Pressure Release

Warnings and procedures for safely handling hot parts and releasing system pressure.

Balance, Warning Signs, and Engine Safety

Advice on maintaining balance, using warning signs, and engine-related safety.

OPERATIONAL SAFETY

Workspace Cleanliness and Teamwork Safety

Importance of a clean workspace and safe collaboration with others.

Engine Running Maintenance Protocols

Safety rules for performing maintenance with the engine running, including two-person operation.

MAINTENANCE PROCEDURES

Cleaning, Parts, and Lubricant Handling

Best practices for cleaning, using genuine parts, and handling lubricants.

Oil Change and Filter Replacement Steps

Procedures for draining oil, replacing filters, and bleeding circuits.

Electrical Safety and Inspection Precautions

Safety measures for electrical components and workspace preparation.

GROUP 2 SPECIFICATIONS

Major Component Identification and Labels

Visual guide to identifying major forklift components with numbered labels.

2. SPECIFICATIONS

Forklift Capacity and Dimensions

Detailed specifications on capacity, load center, lifting height, and overall dimensions.

Mast, Body, and Performance Characteristics

Specifications related to mast height, travel speed, gradeability, and turning radius.

3. SPECIFICATION FOR MAJOR COMPONENTS

Engine and Main Pump Specifications

Technical details for the engine and main hydraulic pump, including model and performance data.

Main Control Valve Specifications

Specifications for the main control valve, including type, operating method, and flow capacity.

4) POWER TRAIN DEVICES

Torque Converter, Transmission, and Axle Details

Specifications for power train components like torque converter, transmission, and axle type.

Wheel, Brake, and Steering System Specs

Technical data for wheels, brakes, and the hydraulic power steering system.

4. TIGHTENING TORQUE FOR MAJOR COMPONENTS

Torque Specifications for Engine and Hydraulic Systems

Torque values for mounting bolts and nuts in engine and hydraulic systems.

Power Train and Other Component Torque Values

Tightening torque specifications for power train parts and other major components.

5. TORQUE CHART

Bolt and Nut Torque Values by Thread Size

Comprehensive chart detailing torque values for various bolt and nut sizes, coarse and fine thread.

PIPE AND HOSE TORQUE

Torque Specifications for Pipes, Hoses, and Fittings

Torque values for pipe and hose connections, including flare, ORFS types, and fittings.

6. RECOMMENDED LUBRICANTS

Lubricant Selection Guide by Service Point and Temperature

Recommendations for selecting the correct lubricants based on service point, capacity, and ambient temperature.

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