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Hyundai 35D-7E - User Manual

Hyundai 35D-7E
251 pages
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EC Declaration of conformity - update 05/01/’10
1. We hereby declare that the following machine comply with the machine directive 2006/42/EC,
EMC-directive 2004/108/EC, Non-road mobile machinery emission directive 97/68/EC (amended by
2002/88/EC, 2004/26/EC, 2006/105/EC) and noise emission 2000/14/EC (amended by 2005/88/EC).
Forklifts Model :
Serial Nr. :
*******
***
2. Manufacturer Hyundai Heavy Industries Co. Ltd.
1 Chonha-Dong, Dong-Ku
Ulsan
The republic of Korea
Hyundai Heavy Industries Europe N.V.
Vossendal 11
2440 Geel
Belgium
Authorized representative :
Owner of the technical fi le for
machine production.
(TCF : Technical Construction File)
3. Harmonized European directives : ISO3691-1.3, ISO 20898:2008, EN ISO 2867:2008
4. Noise level :
Certain n
˚
:
Date :
Conformity assessment procedure :
Authorized entity :
Engine power :
Guaranteed sound power level :
e13*2000/14*2005/88*0059*08
2009-06-17
Attachment VIII following the periodical inspection on technical
extended with “Information on the scope of delivery” by TÜV
Rheinland.
Société Nationale de Certification et d’Homologation s.à r.l
CE0499 11, route de Luxembourg
5230 Sandweiler
Luxemburg
*** kW
*** dB (A)
5. Remarks
*****
Managing Director
Geel, Belgium
**/**/****

Table of Contents

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Questions and Answers

  • M
    Margaret RuizSep 17, 2025
    Why do the lamps flicker during engine operation on my Hyundai 35D-7E?
    • K
      Kim JohnsonSep 18, 2025
      If the lamps flicker during engine operation on your Hyundai Forklifts, the belt tension is likely improper and needs adjustment.
  • T
    thuangAug 25, 2025
    Why is the radiator pressure valve spouting steam on my Hyundai Forklifts?
    • E
      emartinezAug 25, 2025
      If the radiator pressure valve on your Hyundai Forklifts is spouting steam, it could be due to a lack of cooling water or a water leak, in which case you should add water or repair the leak. Another possible cause is a loose fan belt, which requires adjustment. Also, dust and scale accumulated in the cooling system, change the water and clean the interior of the cooling system.
  • L
    Laura BlevinsAug 25, 2025
    How to fix an oil pressure caution lamp that won't turn off on Hyundai 35D-7E Forklifts?
    • L
      Linda MckinneyAug 26, 2025
      If the oil pressure caution lamp on your Hyundai Forklifts fails to go out, it could be due to several reasons. The oil level in the oil pan might be low, so add oil. The oil filter element might be clogged, requiring replacement. Also, check for loose or worn oil pipe joints that may be leaking oil, and repair them.
  • C
    Courtney KimAug 26, 2025
    What to do if Hyundai 35D-7E transmission gets hot?
    • D
      Denise EatonAug 27, 2025
      If the Hyundai Forklifts transmission gets hot, check for the following: * Restriction in the cooling circuit of transmission. * Incorrect oil level; adjust or replace as needed. * Low pump pressure due to a worn or damaged pump. * Worn and slipping converter one way clutch. * Air mixed in the oil, potentially due to air leaks on the intake side of the pump. * A plugged oil flow passage. * Too much inching operation. * Too much stalling of torque converter. * Cooler bypass valve stuck open.
  • K
    Kevin HernandezSep 18, 2025
    What causes the alternator to make abnormal sounds in Hyundai Forklifts?
    • J
      Justin GloverSep 18, 2025
      If the alternator on your Hyundai Forklifts makes abnormal sounds, it is likely defective and needs to be replaced.
  • C
    Cindy MejiaSep 23, 2025
    Why doesn't the engine oil pressure caution lamp light when the engine is stopped on my Hyundai Forklifts?
    • D
      Douglas BoyerSep 23, 2025
      If the engine oil pressure caution lamp does not light when the engine is stopped (with the starting switch left in the 'ON' position) on your Hyundai Forklifts, the caution lamp itself may be defective and need replacement, or the caution lamp switch may be defective and also need replacement.
  • A
    Amanda WilliamsSep 9, 2025
    What does it mean if the water temp gauge on my Hyundai 35D-7E Forklifts indicates red range on the left?
    • J
      Jennifer WilliamsSep 9, 2025
      If the water temperature gauge on your Hyundai Forklifts indicates a red range on the left, it's likely that either the thermostat or the water temperature gauge itself is faulty and needs replacing.
  • B
    Benjamin PerezSep 10, 2025
    What to do if the starting motor fails to run on my Hyundai Forklifts?
    • R
      Riley Mills IIISep 10, 2025
      If the starting motor on your Hyundai Forklifts fails to run, check for faulty wiring and repair as necessary. Also, ensure the battery voltage is sufficient; if not, recharge the battery.
  • K
    Kyle PerrySep 3, 2025
    What causes noise in neutral only in Hyundai 35D-7E?
    • V
      vpowellSep 3, 2025
      Noise in neutral only in Hyundai Forklifts may be due to: * A worn bushing in the pump assembly. * A worn one-way clutch in the torque converter. * Low oil level. * Converter housing or converter tangs not in alignment with the engine or transmission pump. Check the oil level. Ensure alignment with the engine or transmission pump. Replace the torque converter assembly.
  • R
    Robert GreeneSep 1, 2025
    Why is there abnormal noise in Hyundai 35D-7E transmission?
    • C
      Christine TranSep 1, 2025
      Abnormal noise in the Hyundai Forklifts transmission can be attributed to: * Converter housing or converter tangs not being in alignment with the engine or transmission pump. * Wear or damage to transmission components, such as damaged gears, worn teeth or clutch plates and/or clutch discs, failure of the thrust washers, or other component parts having wear or damage. Ensure alignment with the engine or transmission pump. Replace the gear, plate and disc, and thrust washer.

Summary

Safety Hints

Operating Hazards

Loose Loads

Hazards associated with carrying unstable or unbalanced loads.

Operator Maintenance and Care

Daily Safety Inspection

Comprehensive guide to daily checks for safety and operational readiness.

Planned Maintenance and Lubrication

Safe Maintenance Practices

Recommended procedures and precautions for safe maintenance operations.

Troubleshooting

Brake System

Troubleshooting guide for brake system issues, including causes and solutions.

Testing and Adjusting

Engine System

Procedures for testing and adjusting engine starting, idling, and pedal operation.

Hyundai 35D-7E Specifications

General IconGeneral
Model35D-7E
CategoryForklifts
Power TypeDiesel
Rated Capacity3500 kg
Load Center Distance500 mm
Lift Height3000 mm
Tire TypePneumatic
Fuel TypeDiesel
Operating Weight5, 110 kg
Load Capacity3, 500 kg

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