Hyundai DHY8500SE User Manual

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CONTENTS
DHY6000SE/DHY6000-SERS
DHY8500SE/DHY8500-SERS

Hyundai DHY8500SE Specifications

General

Brand	Hyundai
Model	DHY8500SE
Category	Portable Generator
Language	English

Summary

Safety Precautions for Hyundai Diesel Generators

General Safety Notes and Operator Responsibility

Operator responsibility for safe machine operation and manual retention.

Understanding Safety Alert Symbols

Explains DANGER, WARNING, CAUTION, and NOTE symbols and their meanings.

Required Personal Protective Equipment (PPE)

Specifies essential PPE to be worn during machine use or repair.

Carbon Monoxide Hazards and Prevention

Information on carbon monoxide risks and how to avoid poisoning.

Symptoms of Carbon Monoxide Poisoning

Lists symptoms like headaches, dizziness, nausea, and collapse.

Avoiding Carbon Monoxide Exposure

Advises against using equipment in enclosed spaces like homes or garages.

Emergency Actions for CO Poisoning

Steps to take if affected by carbon monoxide poisoning.

General Fuel Safety Guidelines

Guidelines for safe handling and storage of fuels.

Fueling and Defueling Procedures

Safe practices for fueling and defueling the generator.

Electrical Safety Precautions

Critical safety rules for all electrical operations.

Never Work on Live Equipment

Warning against working on live or energized electrical components.

Isolating Electrical Supplies

Steps for safe maintenance by isolating all electrical power.

Battery Safety and Handling

Hazards associated with batteries and electrolyte.

Handling Electrolyte Contact

Steps to take if contact with battery electrolyte occurs.

Vibration Effects and Risk Reduction

Effects of vibration on health and methods to reduce risks.

Reducing Vibration Exposure Risks

Recommendations to minimize vibration exposure and related health issues.

Noise Exposure Hazards

Risks of noise exposure from the generator and hearing protection.

Hearing Protection Against Operating Noise

Recommends hearing protection like earplugs or defenders.

Diesel Fuel Safety

Specific safety guidelines for handling diesel fuel.

Petrol Fuel Safety

Specific safety guidelines for handling petrol fuel.

Electrical System Safety Checks

Safety procedures for electrical system inspections.

Exhaust and Engine Heat Safety

Safety precautions related to exhaust and engine heat.

Understanding Control Functions

Explanation of various control system functions.

Prohibition of Back Feeding

Warning against connecting generator to mains sockets.

Machine Layout and Component Identification

Single Phase Control Panel Overview

Identifies components on the single-phase control panel.

View of Internal Components

Shows internal components like battery and fuses behind access panel.

Engine Stop and Run Lever Operation

Details the function and operation of the engine stop/run lever.

Emergency Stop Procedure

Illustrates how to use the emergency stop function.

Preparation for Starting the Generator

Fuel Selection and Handling

Information on choosing and managing the correct fuel.

Correct Diesel Fuel Selection

Guidance on selecting the correct diesel fuel type (red or white).

Engine Oil Level Check and Refill

Importance of checking engine oil on a flat surface.

Recommended Engine Oil and Intervals

Specifies oil type (SAE 10W/30-15W/40) and change intervals.

Air Cleaner Maintenance

Maintenance procedures for the air cleaner element.

Pre-Start Generator Checks

Essential checks to perform before starting the generator.

Engine Break-in Period Guidelines

Guidelines for the engine's initial break-in period.

Break-in Period Load Limitations

Avoid loads above 3kW during the first 20 hours.

Battery Installation and Checks

Procedures for battery installation and voltage checks.

Operating the Generator

Generator Starting Procedure

Step-by-step guide for starting the generator.

Fuel System Priming

Procedure to prime the fuel system if required.

Wireless Remote Start Operation

Operation of the wireless remote start system.

Troubleshooting Starting Failures

Lists common reasons and checks for starting failures.

Generator Running Checks

Monitoring the generator for abnormal sounds, vibrations, or leaks.

Connecting and Managing Generator Load

230 Volt AC Load Connection

Guidelines for connecting loads to the 230V AC output.

Generator Overload Protection

How the main breaker trips to protect against overload.

Resetting the Main Breaker

Steps to reset the main breaker after an overload trip.

Appliance Start-up Current Considerations

Reference for connecting appliances with high start-up current.

Stopping the Generator Safely

Warning Against Sudden Shutdown

Do not stop the engine suddenly or while under load.

Running Without Load Before Stopping

Run the generator without load for three minutes before stopping.

Periodic Maintenance Schedule

Maintenance Safety Warning

Ensure the engine is off before performing any maintenance.

Maintenance Chart Overview

Overview of maintenance tasks and recommended intervals.

Engine Oil Replacement Procedure

Detailed steps for replacing engine oil.

Caution Regarding Hot Engine Oil

Warning that engine oil is very hot after running.

Long Term Storage Procedures

Storage Preparation Operations

Operations to perform before storing the generator long-term.

Engine Oil Maintenance for Storage

Drain warm oil and refill with fresh oil for storage.

Troubleshooting Common Generator Issues

Diesel Engine Starting Problems

Common faults and remedies for diesel engine starting issues.

Generator Power Output Problems

Faults and remedies when the generator is not producing power.

Generator Specifications and Diagrams

Generator Model Specifications

Details specifications for DHY6000SE and DHY8500SE models.

Engine Lubrication Oil Requirements

Recommends SAE 10W/30 or 15W/40 lubrication oil.

Wiring Diagram Explanation

Explanation of the electrical connections and components.

Service Record Log