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IBC control Variotron VVX MiniMax V - User Manual

IBC control Variotron VVX MiniMax V
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Revised 2014-10-07
Version 1.3.1
F21037901GB
MANUAL
CONTROL UNIT
FOR ROTATING
HEAT EXCHANGER
MiniMax
V / VK
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IBC control Variotron VVX MiniMax V Specifications

General IconGeneral
BrandIBC control
ModelVariotron VVX MiniMax V
CategoryControl Unit
LanguageEnglish

Summary

Declaration of Manufacturer

EC Directives Applied

Details compliance with EMC Directive 2004/108/EG and low voltage directive 2006/95/EG.

EMC Cable Requirements

Use shielded cable for motor and control signal, connect screen at both ends.

Wiring Details

Description of Functions

Explains the MiniMax V/VK inverter's function in controlling rotating heat exchangers.

General Data

Provides technical specifications including motor size, current, voltage, and dimensions.

Control Connections

Manual High Speed

Controls cooling recycling, sets adjusted max speed when run (5-6) is closed.

Manual Low Speed

Controls defrosting, sets adjusted min. speed when run (5-6) is closed.

Input Signals

Adjusted to central control, supporting various voltage and current signals.

Frequency Measurement

0-10VDC input relates to 0-100Hz for rotor speed proportionality.

Run

Must be closed if external start is not being used.

Thermal Contact

Must be closed if thermal contact in motor is not used.

Rotation Monitor

Monitors rotor for belt breakage or disorders, stops inverter and gives alarm.

Reset

Remote reset of alarm; inverter resets automatically when input power is disconnected.

Alarm Relay

Connected between 14-15 when alarm or power is off.

Control Relay

Connected between 16-17 when run is enabled, max 8A/250V AC.

Manual Test

Allows testing of motor rotation at adjusted maximum and minimum speeds.

Adjustments

Boost Adjustment

Adjusts low speed torque; may increase motor temperature if increased.

Acceleration Time

Sets time of acceleration (0-30 sec), adjusted to max before delivery.

Retardation Time

Sets retardation time (0-30 sec), adjusted to max before delivery.

Threshold Value

Inverter starts when speed signal exceeds threshold, adjustable 0-20% of max input.

Minimum RPM

Sets minimum speed (1-20Hz), adjusted before delivery to 4 Hz.

Maximum RPM

Sets maximum speed (40-100Hz), adjusted before delivery to 50 Hz.

Adjusting DIP-Switches

Details DIP-switch settings for various input signals and functions.

Checks Before Power On

Power and Connection Checks

Verify motor connection, inverter wiring, input power, DIP-switch, and monitor connections.

Starting Procedure

Motor Rotation Direction

Check motor rotates correctly in relation to the rotor rotating direction.

Max RPM Adjustment

Adjust 'Max rpm' using 'High speed' pushbutton or A1-A2 and 'Run' 5-6.

Min RPM Adjustment

Adjust 'Min rpm' using 'Low speed' pushbutton or A2-A3 and 'Run' 5-6.

Rotation Monitor Check

Verify rotation monitor function; yellow LED flashes when magnet passes transmitter.

Threshold Value Adjustment

Adjust threshold value on central control to stop rotor if it continues rotating.

Cleaning Function Check

Check cleaning function operation when power is on and speed reference is low.

Final Speed Verification

Run rotor at max and min speeds via central control and verify correct speeds.

Operational Indications

LED Indicators

Explains status indicated by Green, Yellow LED 1, and Yellow LED 2.

Alarm Indications

Red LED Fault Indicators

Details conditions indicated by Red LED 1, 2, 3, 4, and 3+4 for various faults.

Protective and Operational Functions

Over-;Undervoltage Protection

Inverter trips at 250V (over) or 190V (under) with 7 sec delay.

Overload Current Limiting

Inverter limits current to 4.0 Amps.

Short Circuit Protection

Inverter limits current during short circuits between phases or phase/earth.

Cleaning Function

Rotor rotates at min. speed for 10 sec. every 30 min. if idle below threshold.

Restart and Disconnection

Automatic restart after failure; disconnection of motor under load is not allowed.

Fault Finding

Tripped Inverter Causes

Troubleshoots issues causing inverter trips, like rotation monitor or thermal contact faults.

Rotor Start;Speed Issues

Diagnoses why rotor lacks power to start or gain speed, e.g., acceleration ramp, motor size.

Motor Not Starting

Guides on checking drive, speed signal, operation conditions, and output voltage.

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