IC Bus CE Series 2020 User Manual (English)

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ICBus

CESeries0000907439

4328446R4

-US,Canada

April 2020

ICBus

CESeries

OperationandMaintenanceManual

ICBus,LLC

2701NavistarDrive,Lisle,IL60532USA

Table of Contents7
Cautions / Warnings / Notes15
Preface15
Section 1 - Introduction15
Vehicle Identification15
Assistance Guide16
Component Code Numbers16
Line Set Ticket16
Vehicle Storage Instructions17
- Storage Duration - One Month or Less17
- Storage Duration-Over One Month18
- Diesel Exhaust Fluid (DEF) Storage18
Exterior Noise Emissions19
Reporting Safety Defects19
- U.S. Registered Vehicles19
- Canadian Registered Vehicles19
Safety Recalls and Authorized Field Changes19
Noise Emissions Warranty20
Tampering with Noise Control System Prohibited20
Emission Control Systems21
- HD-OBD Foreword21
- Warranty21
- Supplemental Federal Emission Control System22
Introduction23
Inspection Check Lists27
- Underhood and Fluid Checks30
- Section 3 - Instrumentation37
Instrument Panel Gauge Cluster37
- Warning Indicators39
- Instrument Panel Gauge Cluster42
- Direct Drive Warning Indicators43
- Integral Digital Display44
- Integral Digital Display Detailed Information47
- Outside Temperature and Compass Displays (Optional)59
- Outside Temperature Reading60
- Optional Instrument Panel Gauge Cluster Compass60
- Calibration Procedure60
  - Compass Declination Zone Set Procedure61
  - Compass Directional Calibration Procedure64
- User Switches66
- Instrument Panel Gauge Audible Alarms67
Vehicle Telematics (if Equipped)69
- Overview69
- Telematics Module (if Equipped)69
  - Section 4 - Driver Controls71
Windshield Wiper / Washer System71
- Wiper Blade Speed71
- Windshield Wiper Speed Control71
- Windshield Washer71
Steering Wheel and Column72
- Steering Wheel Controls72
- Steering Wheel Controls (Optional)73
- Horn73
- Cruise Control74
- Adjustable Tilt Steering Column76
Turn Signal72
Left Console Switch Panel77
- Rocker Switches and Their Functions77
- Power Outlet80
Transmission, Parking Brake, and Ignition Switch Panel81
Right Console Switch Panel83
- Rocker Switches and Their Functions83
Cruise Control85
- Operation85
Mirror Adjustment86
- Section 5 - Lights89
Headlight Switch and Panel Lighting Control89
- Headlight Switch89
- Automatic Headlights89
- Panel Lighting Control89
Interior (Dome) Lights89
Hazard Warning Light Switch90
Turn Signal Switch90
- Signaling for a Turn90
- Lane Change91
- HIGH / LOW Beam91
Exterior Lamp Check92
- Switch Location92
- Function92
- Activation92
- Deactivation92
- Section 6 - Passenger Control93
Strobe Light92
Door Opening / Closing93
- Opening / Closing93
- Two-Position Door Switch93
- Three-Position Door Switch94
Opening the Entrance Door94
- Opening the Entrance Door Manually94
- Electric-Actuated Door94
- Air-Actuated Door95
Traffic Warning System95
- Electronic Safety Messages95
- Eight-Lamp AMBER and RED Warning Lights95
- Optional Rocker Switches96
- WIG WAG Warning System97
Flashing Stop Arm97
Audible Warning Buzzer98
Crossing Gate98
Driver Visual Warning Lights and Indicators98
Post-Trip Inspection (no Student Left Behind)99
- System Purpose99
- System Function99
- System Activation99
- System Deactivation99
- Snooze Mode100
BUS-SCAN ® 100 System100
- Unloading Students with Engine off101
Wheelchair Lift Operation101
- Wheelchair Lift Interlocks - Extending101
- Wheelchair Lift Interlocks-Retracting and Stowing102
- Wheelchair Lift Alarm102
Emergency Exits102
- Emergency Door103
- Emergency Exit Windows103
  - Horizontal Emergency Exit Window103
  - Vertical Emergency Exit Window104
- Roof Vent / Hatch105
Vandal Locks105
- Vandal Locks with Starter Interlock (if Equipped)105
- Entrance Door Lock (if Equipped)106
- Section 7 - Seating and Safety Restraints107
Driver Seat Adjustment107
- Seat Height Adjustment108
Optional Air Suspension Seat109
Driver Seat Belts110
Driver's Adjustable Lap and Shoulder (Three-Point) Belt110
Seat Belt Tether111
- Tether Adjuster Procedure111
Adjusting the Length of the Tether112
Care of Seat Belts112
- Inspection of Seat Belts113
Seat Belt Cutter113
Passenger Seat Belts114
- Passenger Two-Point Seat Belt (Lap Belts)115
- Passenger Three-Point Seat Belts (Optional)115
- Integrated Child Restraint Seats (Optional)118
- CE White Integrated Child Restraint Seats (Optional)121
- Child Restraint Anchorage Systems (Optional)123
  - Location and Use of Lower Latch Anchors124
- Location of the Tether Anchor (Optional)124
- IMMI Seats Tether Installation125
- Cushion Release Latch126
Track Seat Mounting Seat Type Specific127
- Section 8 - Climate Controls131
Heater System131
- Driver Heater131
- Auxiliary Heaters132
Auxiliary Fuel-Fired Heater System (Optional)132
- Introduction132
- Description133
- Operation133
- Heater Control Switch134
- Heating Mode134
- Switching-Off Sequence135
Defrost Operating Instructions132
Air Conditioning135
Integrated Air Conditioning System (IC Air)135
Circulation Fans136
Heater Booster Pump136
Heater Cutoff Valve137
- Section 9 - Operation139
Starting Procedures139
- Starting the Engine139
  - Automatic Transmission Starter Interlock140
After the Engine Starts141
Engine Features141
Fuel142
- Ultra-Low Sulfur Diesel Fuel Requirements142
- Unacceptable Fuel Blends142
- Hazards of Diesel Fuel / Gasoline Blends142
- Additional Unsafe Practices143
- Fuel and Lubricant Additives143
- Fueling Procedures143
- Fueling Precautions144
- Reserve Fuel144
- Restarting after Running out of Fuel144
- Engine Brake, Exhaust Brake, or Retarder (Optional)144
  - Engine and Exhaust Brake Systems Operation144
  - Operational Modes145
Exhaust Aftertreatment145
- Selective Catalytic Reduction System (if Equipped)145
- Exhaust Diesel Particulate Filter Regeneration152
Cold Weather Operation156
- Instructions156
- Engine Idling157
- Winter Fronts157
Restarting after Running out of Fuel156
Hot Weather Operation157
Brakes158
- Downhill Operation158
  - Warning Indicators158
- Smarttrac Hydraulic Brake Booster System159
- Equipped)159
- Split-System Feature160
- Manual Foot Operated Parking Brake System with160
- Hydraulic Brakes160
- Air Brakes162
- Parking Brake / Wheelchair Lift Interlock and Alarm165
- Antilock Braking System (ABS)166
- Antilock Driving Tips167
- ABS Self-Check167
- Pedal Adjustment Switch (if Equipped)168
Turning off the Engine158
Traction Control168
Bendix Wingman Advanced Collision Warning System169
Driver Assist Systems169
Bendix Wingman Fusion171
Program (ESP)173
Stability Control Systems - Bendix173
Automatic Transmission Operation174
- Standard Allison 1000 PTS Transmission174
- Allison Transmission Mechanical Lever Shifters175
- Allison Generation IV T-Bar Gearshift Control176
- Allison Generation IV Push-Button Shift Selector177
- Parking the Vehicle178
- Eaton Procision ™ Transmission178
- Wheelchair Lift Interlocks180
  - Wheelchair Lift Extension Operation180
- Starting Bus in Motion180
- Starting Bus in Motion with Transmission Shift181
- Wheelchair Lift Interlocks181
- Retracting and Stowing Operation181
- Backup Alarms181
- Economy Mode181
- Automatic Transmission Operating Temperatures182
  - Section 10 - Roadside Emergencies183
Equipped)174
International Ride Optimized Suspension (IROS)174
Emergency Equipment (Recommended On-Board)183
- Fire Extinguisher183
- First Aid Kit184
- Body Fluid Cleanup Kit184
- Reflective Triangle185
Hazard Warning Switch183
Fuse / Circuit Breaker Charts185
- Body Fuse / Circuit Breaker Panel188
- Tilt Hood192
  - Raising the Hood192
  - Lowering the Hood193
- Emergency Starting Using Jumper Cables193
Towing Instructions194
- Towing Preparation: Air Parking Brakes195
- Towing Vehicle with Front Wheels Suspended195
- Towing Vehicles with Rear Wheels Suspended195
  - Section 11 - Cleaning197
Surface Cleaning197
- General Cleaning, All Surface Types197
- ABS / Plastic198
- Glass198
Interior198
- Interior Light Bar Cleaning198
- Upholstery Care198
- Flooring199
Exterior199
- Waxing or Polishing Vehicles200
- Crossing Arm Cleaning200
  - Section 12 - Maintenance201
Maintenance Guidelines201
Preface201
Chassis Lubrication203
Pre-Trip and Post-Trip Inspections203
Supporting Your Vehicle for Service203
Engine Compartment Fluid Check Points204
Air-Operated Passenger Door Adjustments205
- Door Opening and Closing Speed Adjustment Points205
- Electrically Actuated Entrance Door Adjustment206
Axles206
- Front Axle - Inspection and Lubrication206
- Front Axle - Normal Maintenance207
- Front Axle - Alignment207
- Rear Axle - Inspection and Lubrication208
- Body208
Brakes208
- General Information208
- Air Brakes209
- Smarttrac Hydraulic Brakes (if Equipped)213
- Hydraulic Brakes214
- Chassis Inspection215
Electrical216
- Alternator-Starter-Battery Test216
- Terminal Inspection-Cleaning-Corrosion Protection216
- Accessory Feed Connections216
Engine217
- General217
- Engine Fluids and Contaminated Material217
- Scheduled Maintenance218
- Air Induction System218
- Air Cleaner Element Service218
- Air Restriction Gauge Service220
- Chassis-Mounted Charge Air Cooler and Radiator222
- Core Inspection and Cleaning222
- Cooling System222
- Gravity-Fill Coolant Method222
- Heater and Coolant Hose Inspection and Replacement Guide226
- Frame and Optional Tow Hooks227
- Fuel System228
  - Fuel Tank Draining and Cleaning228
- Heater System229
- Integrated Air Conditioning (IC Air) System229
Noise Emissions - Maintenance, Use and Repair229
- Instructions for Proper Maintenance229
- Air Intake System229
- Body229
- Cooling System229
- Engine Noise Shields / Blankets230
- Exhaust System230
Maintenance Record - Noise Control231
- Drive Shaft232
- Suspension (Air and Steel Springs)232
Steering232
- General232
- Tightening Steering Intermediate Shaft Joint Bolts233
- Lubrication Points233
- Power Steering234
DEF Tank Filling235
Exhaust Diesel Particulate Filter (DPF)236
- Regeneration236
- Cleaning236
- Transmission236
  - Transmission Fluid Level236
Tires237
- Tire Warnings237
- Tire Maintenance238
  - Checking Inflation238
  - Underinflation239
- Inspection239
- Loads239
- Dual Tires Matching240
- Dual Tires Mixing240
- Rotation240
  - Rotation Is Advisable240
  - Tire Replacement241
- Wheel and Tire Balancing241
- Wear241
  - Irregular Wear241
- Use of Tire Chains242
Wheels242
- Wheel and Wheel Nut Maintenance and Installation242
  - Wheel Nut Torque Maintenance243
  - Hub-Piloted Wheel Installation Procedures243
Windshield Wiper245
- Wiper Blade Assembly Replacement245
Wiper Arm Removal / Replacement245
- Removal246
- Installation246
- Section 13 - Maintenance Intervals and Specifications247
- Maintenance Intervals247
Unit Refill Capacities257
- Air Conditioner Refrigerant257
- Cooling System Refill Capacities257
- Diesel Exhaust Fluid Tank258
- Engine Crankcase258
Tire and Rim Combinations259
Lubricant and Sealer Specifications260
Torque Specification Charts268
Filter List270
- Section 14 - Customer Assistance271
Navistar, Inc., Warranty Program271
Service Information271
Index273

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IC Bus CE Series 2020 Specifications

General

Brand	IC Bus
Model	CE Series 2020
Category	Buses
Language	English

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IC Bus CE Series 2020 User Manual

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