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IC Bus Gasoline CE Series - User Manual
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IC
Bus
®
Gasoline
CE
Series
0001015614
4328536R3
EP
A
17,
2017
HD-OBD
-
US,
Canada
April
2020
IC
Bus
®
Gasoline
CE
Series
Operation
and
Maintenance
Manual
IC
Bus,
LLC
2701
Navistar
Drive,
Lisle,
IL
60532
USA
©
2020
IC
Bus,
LLC
All
rights
reserved.
All
marks
are
trademarks
of
their
respective
owners.
2
Table of Contents
Main Page
Table of Contents
7
Section 1 - Introduction
15
Preface
15
Cautions / Warnings / Notes
15
Vehicle Identification
15
Assistance Guide
16
Component Code Numbers
16
Line Set Ticket
16
Vehicle Storage Instructions
16
Storage Duration - One Month or Less
17
Storage Duration-Over One Month
17
Reporting Safety Defects
18
U.S. Registered Vehicles
18
Canadian Registered Vehicles
18
Safety Recalls and Authorized Field Changes
19
Emission Control Systems
19
HD-OBD Foreword
19
Warranty
19
Supplemental Federal Emission Control System
20
Introduction
21
Inspection Check Lists
25
Exterior Checks
25
Front / Rear Suspension
27
Brakes
27
Underhood and Fluid Checks
28
Interior Visual and Operational Checks
30
Integrated Air Conditioning System (IC Air)
32
Emergency Exits and Equipment
33
Gasoline System Inspection
34
Section 3 - Instrumentation
35
Instrument Panel Gauge Cluster
35
Warning Indicators
36
Instrument Panel Gauge Cluster
38
Direct Drive Warning Indicators
39
Integral Digital Display
40
Integral Digital Display Detailed Information
42
Quadrant 3: Outside Temperature and Compass
48
Displays (if Equipped)
48
Outside Temperature Reading
49
Optional Instrument Panel Gauge Cluster Compass
49
Calibration Procedure
49
Compass Declination Zone Set Procedure
49
Compass Directional Calibration Procedure
53
User Switches
55
Instrument Panel Gauge Audible Alarms
56
Section 4 - Driver Controls
59
Windshield Wiper / Washer System
59
Wiper Blade Speed
59
Windshield Wiper Speed Control
59
Windshield Washer
59
Turn Signal
60
Steering Wheel and Column
60
Steering Wheel Controls
60
Steering Wheel Controls
61
Horn
61
Adjustable Tilt or Tilt / Telescoping Steering Column
61
Left-Side Console Switch Panel
62
Rocker Switches and Their Functions
62
Power Outlet
65
Transmission, Parking Brake, and Ignition Switch Panel
65
Right-Side Console Switch Panel
66
Rocker Switches and Their Functions
66
Cruise Control
68
Operation
68
Mirror Adjustment
69
Section 5 - Lights
71
Headlight Switch and Panel Lighting Control
71
Headlight Switch
71
Automatic Headlights
71
Panel Lighting Control
72
Interior (Dome) Lights
72
Hazard Warning Light Switch
72
Turn Signal Switch
72
Signaling for a Turn
72
Lane Change
73
HIGH / LOW Beam
73
Strobe Light
73
Exterior Lamp Check
73
Switch Location
73
Function
73
Activation
74
Deactivation
74
Section 6 - Passenger Control
75
Door Opening / Closing
75
Opening / Closing
75
Two-Position Door Switch
76
Three-Position Door Switch
76
Opening the Entrance Door
77
Opening the Entrance Door Manually
77
Electric-Actuated Door
77
Air-Actuated Door
77
Traffic Warning System
77
Electronic Safety Messages
78
Eight-Lamp AMBER and RED Warning Lights
78
Rocker Switches (if Equipped)
78
WIG WAG Warning System
79
Flashing Stop Arm
80
Crossing Gate
80
Driver Visual Warning Lights and Indicators
81
Audible Warning Buzzer
81
Post-Trip Inspection (no Student Left Behind)
81
System Purpose
81
System Function
81
System Activation
82
System Deactivation
82
Snooze Mode
82
Emergency Exits
83
Emergency Door
83
Emergency Exit Windows
84
Emergency Exit Window
84
Roof Vent / Hatch
85
Vandal Locks (if Equipped)
85
Vandal Locks with Starter Interlock (if Equipped)
85
Entrance Door Lock (if Equipped)
86
Section 7 - Seating and Safety Restraints
87
Driver Seat Adjustment
87
Seat Height Adjustment
88
Air Suspension Seat (if Equipped)
89
Driver Seat Belts
90
Driver's Adjustable Lap and Shoulder (Three-Point) Belt
90
Seat Belt Tether
91
Tether Adjuster Procedure
91
Adjusting the Length of the Tether
92
Care of Seat Belts
92
Inspection of Seat Belts
93
Seat Belt Cutter
93
Passenger Seat Belts
93
Passenger Two-Point Seat Belt (Lap Belts)
94
Passenger Three-Point Seat Belts (if Equipped)
94
Buckling up
94
Unbuckling
96
39-Inch Flex Seat
97
Integrated Child Restraint Seats (if Equipped)
97
IC Bus WHITE Integrated Child Restraint Seats
100
Equipped)
100
Child Restraint Anchorage Systems (if Equipped)
102
Location and Use of Lower Latch Anchors
103
Location of the Tether Anchor (if Equipped)
104
IMMI Seats Tether Installation
104
Seats)
104
Installing Tether
105
Location and Use of Tether Anchors (Safeguard Xchange Bus Seats)
106
Cushion Release Latch
107
Track Seat Mounting Seat Type Specific
108
Section 8 - Wheelchair Instructions and Information
113
Introduction
113
Wheelchair Lift Operation
113
Wheelchair Lift Interlocks - Extending
113
Wheelchair Lift Interlocks - Retracting and Stowing
114
Wheelchair Lift Alarm
114
Parking Brake / Wheelchair Lift Interlock and Alarm
114
Wheelchair Lift Extension Operation
115
Parking Brake / Wheelchair Lift Interlock
115
Retracting and Stowing Operation
115
Parking Brake / Wheelchair Lift Alarm (if Equipped)
116
Parking the Bus with Transmission Shift / Wheelchair
116
Lift Interlocks
116
Wheelchair Lift Extension Operation
116
Starting Bus in Motion with Transmission Shift
116
Wheelchair Lift Interlocks
116
Retracting and Stowing Operation
117
Section 9 - Climate Controls
119
Heater System
119
Driver Heater
119
Auxiliary Heaters
120
Defrost Operating Instructions
120
Integrated Air Conditioning System (IC Air)
120
Circulation Fans
121
Heater Booster Pump
122
Heater Cutoff Valve
122
Section 10 - Operation
123
Starting Procedures
123
Preparing the Fuel System
123
Automatic Transmission Starter Interlock
125
Starting the Engine
125
Clear Flooded Engine
126
Engine Features
127
Fuel
127
California Emission Standards
127
Fuel and Blends
128
Unacceptable Fuel and Blends
128
Fueling Precautions
128
Reserve Fuel
130
Fueling Procedures
130
Emergencies While Filling with Gasoline
131
Restarting after Running out of Fuel
131
Cold Weather Operation
131
Hot Weather Operation
132
Turning off the Engine
132
Brakes
133
Downhill Operation
133
Warning Indicators
133
Smarttrac Hydraulic Brake Booster System
134
Equipped)
134
Split-System Feature
135
With Hydraulic Brakes
135
Air Brakes
137
Air Disc Brakes
137
0004Wey, 0004Wez)
137
Using Air Brakes
138
Using the Air Parking Brake
138
Parking Brake Indicator Light
140
Antilock Braking System (ABS)
140
Antilock Driving Tips
141
ABS Self-Check
141
Pedal Adjustment Switch (if Equipped)
142
Traction Control (if Equipped)
142
Driver Assist Systems
143
Bendix Wingman Advanced Collision Warning System
143
Bendix Wingman Fusion ™ System
144
Stability Control Systems - Bendix
145
Program (ESP) (if Equipped)
145
International Ride Optimized Suspension (IROS)
147
Equipped)
147
Automatic Transmission Operation
147
Standard Allison 2000 PTS Transmission
147
Allison Transmission Mechanical Lever Shifters
148
Allison Generation IV Push-Button Shift Selector
149
Parking the Vehicle
149
Starting Bus in Motion
150
Backup Alarms
150
Economy Mode
150
Automatic Transmission Operating Temperatures
150
Section 11 - Roadside Emergencies
151
Hazard Warning Switch
151
Emergency Equipment (Recommended On-Board)
151
Fire Extinguisher
151
First Aid Kit
152
Body Fluid Cleanup Kit
152
Reflective Triangle
152
Gasoline Fuel System Related Emergencies
153
Fuse / Circuit Breaker Charts
153
Body Fuse / Circuit Breaker Panel
156
Tilt Hood
160
Raising the Hood
160
Lowering the Hood
161
Emergency Starting Using Jumper Cables
162
Towing Instructions
163
Towing Preparation: Air Parking Brakes
164
Towing Vehicle with Front Wheels Suspended
164
Towing Vehicles with Rear Wheels Suspended
165
Section 12 - Cleaning
167
Surface Cleaning
167
General Cleaning, All Surface Types
167
ABS / Plastic
168
Glass
168
Interior
168
Interior Light Bar Cleaning
168
Upholstery Care
168
Flooring
169
Exterior
169
Waxing or Polishing Vehicles
170
Crossing Arm Cleaning
170
Section 13 - Maintenance Instructions
171
Preface
171
Maintenance Guidelines
171
Supporting Your Vehicle for Service
173
Pre-Trip and Post-Trip Inspections
173
Chassis Lubrication
173
Engine Compartment Fluid Check Points
174
Air-Operated Passenger Door Adjustments
175
Door Opening and Closing Speed Adjustment Points
175
Pressure Regulator Adjustment
175
Opening Speed Adjustment
176
Closing Speed Adjustment
176
Electrically Actuated Entrance Door Adjustment
176
Axles
176
Front Axle - Inspection and Lubrication
176
Front Axle - Normal Maintenance
177
Front Axle - Alignment
177
Rear Axle - Inspection and Lubrication
177
Body
178
Brakes
178
General Information
178
Air Brakes
179
Brake Inspection and Adjustment
179
Air Dryer
181
Air Dryer Desiccant Replacement
181
Air Dryer Purge Valve
181
Air Dryer Heater
181
Air Reservoir / Tanks Moisture Draining
181
Sensors
182
Smarttrac Hydraulic Brakes (if Equipped)
182
Brake Inspection and Adjustment
182
Fluid Precautions
182
Brake Lines, Hoses, and Fittings
182
Hydraulic Brakes - Fluid Precautions
183
Hydraulic Brakes
183
Brake Fluid Level
183
System)
183
Driveline Parking Brake
184
Chassis Inspection
184
Electrical
185
Alternator-Starter-Battery Test
185
Terminal Inspection-Cleaning-Corrosion Protection
185
Accessory Feed Connections
185
Engine
185
General
185
PSI 8.8L Gasoline Engine
186
Scheduled Maintenance
186
Air Induction System
186
Air Cleaner Element Service
187
Air Restriction Gauge Service
187
Radiator Core Inspection and Cleaning
189
Cooling System
189
Gravity-Fill Coolant Method
190
Engine)
190
Filling Instructions
190
Coolant Concentration
192
Contamination of Coolant
192
Fan Clutch
192
Replacement Guide
192
Engine Oil
193
SAE Oil Viscosity Grades
193
Fuel System
193
Heater System
194
Integrated Air Conditioning (IC Air) System
194
Drive Shaft
194
Suspension (Air and Steel Springs)
194
Frame and Tow Hooks (if Equipped)
195
Steering
195
General
195
Tightening Steering Intermediate Shaft Joint Bolts
196
Lubrication Points
196
Power Steering
196
Transmission
197
Transmission Fluid Level
197
Tires
197
Tire Warnings
197
Tire Maintenance
199
Checking Inflation
199
Underinflation
200
Inspection
200
Loads
200
Dual Tires Matching
201
Dual Tires Mixing
201
Rotation
201
Rotation Is Advisable
201
Tire Replacement
202
Wheel and Tire Balancing
202
Wear
202
Irregular Wear
202
Use of Tire Chains
203
Wheels
203
Wheel and Wheel Nut Maintenance and Installation
203
Wheel Nut Torque Maintenance
204
Hub-Piloted Wheel Installation Procedures
204
Windshield Wiper
206
Wiper Blade Assembly Replacement
206
Section 14 - Maintenance Intervals
207
Maintenance Intervals
207
Unit Refill Capacities
216
Air Conditioner Refrigerant
216
Cooling System Refill Capacities
216
Engine Crankcase
216
Smarttrac ™ Brakes - Brake Fluid
216
Rear - Axle
217
Power Steering System
217
Transmission
217
Tire and Rim Combinations
217
Lubricant and Sealer Specifications
218
Torque Specification Charts
224
Filter List
226
Section 15 - Customer Assistance
227
Service Information
227
Navistar, Inc., Warranty Program
227
Index
229
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IC Bus Gasoline CE Series Specifications
General
Brand
IC Bus
Model
Gasoline CE Series
Category
Buses
Language
English
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